B29C2945/7604

Shooting pot plunger control

Disclosed is a method of adjusting a motion profile of a shooting pot plunger for use in a molding system, the shooting pot plunger slidably movable within a shooting pot cavity, the method comprising: sensing a characteristic at a predetermined location in an injection circuit of the molding system; determining that the sensed characteristic is outside of a threshold range; adjusting the motion profile of the shooting pot plunger to account for determining that the sensed characteristic is outside of the threshold range; and storing the adjusted motion profile in a memory.

INJECTION MOLDING ADAPTIVE COMPENSATION METHOD BASED ON MELT VISCOSITY FLUCTUATION

An injection molding adaptive compensation method based on melt viscosity fluctuation comprising: initializing equipment; in a pre-calculation stage, introducing melt into a mold cavity at a constant rate, collecting pre-calculation parameters in each sampling period T, and obtaining a first injection work in the pre-calculation stage by using a first calculation formula; in a self-adaptation stage, introducing the melt into the mold cavity at a constant rate, collecting adaptive parameters in each sampling period T, and obtaining a second injection work in the self-adaptation stage by using a second calculation formula; calling the PVT characteristics of current processing raw materials to construct a PVT relation function, and obtaining an optimized V/P switching point by using a PVT weight control model; and according to the injection work at the pre-calculation stage and the injection work at the present stage, obtaining an optimized holding pressure according to an injection work adjustment model.

Polyphenylene ether resin composition and vehicle lighting fixture bezel

Provided are a polyphenylene ether resin composition having excellent fluidity and heat resistance, and a vehicle lighting fixture bezel formed of this resin composition and having light weight, excellent external appearance, and low water absorbency. The resin composition contains: (A) 42-57 mass % of a polyphenylene ether resin having a reduced viscosity of 0.39-0.43 dL/g (in chloroform solvent at 30° C.); (B) 11-26 mass % of a polyphenylene ether resin having a reduced viscosity of 0.31-0.34 dL/g (in chloroform solvent at 30° C.); (C) 9-15 mass % of a block copolymer including a vinyl aromatic hydrocarbon polymer block (c1) and a hydrogenated conjugated diene polymer block (c2); and (D) 15-23 mass % of a homopolymer of a vinyl aromatic hydrocarbon. The (C) block copolymer includes 62-70 mass % of vinyl aromatic hydrocarbon-derived monomer units, has a weight-average molecular weight Mw of 50,000-70,000, and has a molecular weight distribution Mw/Mn (Mn is number-average molecular weight) of 1.00-1.30.

MOLD AND TRANSFER MOLDING APPARATUS

According to one embodiment, a mold includes a substrate clamping surface, a cavity, a suction part, a vent, an intermediate cavity, and an opening/closing part. The substrate clamping surface contacts a surface of a processing substrate. The cavity is recessed from the substrate clamping surface. The suction part is recessed from the substrate clamping surface. The vent is provided on a path between the cavity and the suction part, communicates with the cavity, is recessed from the substrate clamping surface to a vent depth. The intermediate cavity is provided between the vent and the suction part on the path, communicates with the vent, and is recessed from the substrate clamping surface to an intermediate cavity depth deeper than the vent depth. The opening/closing part opens and closes the path and is provided between the intermediate cavity and the suction part on the path.

MEASURING APPARATUS OF BULK VISCOSITY OF MOLDING MATERIAL

A measuring apparatus of bulk viscosity includes a temperature-controlling cylinder having a test chamber for holding a molding material and at least one piston configured to seal an opening of the temperature-controlling cylinder. The temperature-controlling cylinder and the at least one piston are configured for measuring pressures, specific volumes and temperatures (PVT) of the molding material by applying a plurality of cooling rates to the molding material inside the testing chamber under an isobaric environment, or applying a plurality of mechanical pressures to the molding material inside the testing chamber under an isothermal environment. The measuring apparatus further includes a process module configured for deriving a plurality of parameters in relation to the pressures, specific volumes and temperatures (PVT) of the molding material based on the measurement; deriving an equilibrium pressure based on the plurality of parameters obtained from a first slowest cooling rate among the plurality of cooling rates.

MULTIVARIATE SHRINKAGE SENSOR (MVSS) FOR INJECTION MOLDING
20210354357 · 2021-11-18 ·

A shrinkage detection device for a polymer injection molding apparatus detects a shrinkage experienced by an injection molded element for assessing a quality of the molded element. Shrinkage, along with temperature and pressure of the melt within the mold during cooling, indicates a sufficiency of the resulting molded element for intended purposes. Sufficiency includes parameters such as flexibility, shear strength and longevity, and is accurately performed can replace conventional sample testing of molded articles that are expensive and time consuming.

Computer implemented method for generating a mold model for production predictive control and computer program products thereof

A computer implemented method for generating a mold model for production predictive control and computer program products thereof. The method comprises receiving first parameters about molding machine sensors and second parameters about mold cavity; classifying each injection cycle of a plurality of injection cycles of a first injection molding machine considering the first and second parameters and quality or characteristics of injected given parts in the machine; processing the first and second parameters to remove undesired or irregular data values thereof; merging the first and second parameters providing a global group of processed parameters; executing a machine learning algorithm on the global group of processed parameters generating an extended mold model; and using said generated extended mold model for further monitoring and control of the mold in further injection processes in the first injection molding machine and/or for optimizing a production process of the mold in the first molding machine.

Method For Controlling An Injection Molding System
20210339447 · 2021-11-04 ·

A method is provided for controlling an injection molding system, which includes a mold having an inner surface defining at least two groups of cavities, each group of cavities defining precisely one cavity with one pressure sensor at the inner surface. Each group of cavities is at least partially surrounded by a tempering unit that provides an energy flow to the surrounded cavities. According to the method, a pressure is determined in each group of cavities of the at least two groups of cavities. A reference pressure is determined for each group of cavities. A difference between the reference pressure and the pressure in at least one group of cavities is determined and controlled to become minimum by manipulating the energy flow of the tempering unit.

OPERATION SCREEN OF MAGNET CLAMP, INJECTION MOLDING MACHINE, AND INJECTION MOLDING MACHINE SYSTEM
20230321885 · 2023-10-12 · ·

An operation screen of a magnet clamp is displayed on a controller of an injection molding machine. A mold clamping device of the injection molding machine is provided with the magnet clamp. The operation screen is for controlling the magnet clamp to perform clamping or unclamping of a mold.

PLASTICIZING DEVICE, INJECTION MOLDING DEVICE, AND THREE-DIMENSIONAL SHAPING DEVICE
20230321883 · 2023-10-12 ·

A plasticizing device includes a flat screw including a groove forming surface in which a groove is formed, a barrel having a facing surface and a communication hole formed in the facing surface, the communication hole allowing a plasticized material to flow out, a heating unit, a flow path through which the plasticized material flows, a nozzle communicating with the flow path, a plurality of measurement units configured to measure pressures or temperatures in the flow path, an aspiration delivery unit, including a cylinder, having a branch flow path and a plunger configured to move in the cylinder so as to aspirate the plasticized material into the branch flow path or deliver the aspirated plasticized material to the nozzle, and a control unit configured to identify a state of the plasticized material in the flow path based on measurement values of the measurement units.