An injection molding controller and other techniques are used for injecting a resin that foams substantially uniformly in a mold. An injection molding controller (2) for feeding a material to be mixed into a resin to be injected includes a control unit (3) that obtains feed information (7a) including a feed speed of the material based on resin amount information (6a) including a resin amount of molten resin filling a space in front of a screw (17c) in an injection molding device (10) per predetermined time when the screw retracts to a predetermined weighing position (19).

A method for molding a connector boot over a connector of a wire harness comprises positioning the connector of the wire harness into a mold cavity of a mold. A resin mixture is de-aerated to provide a de-aerated resin mixture including a synthetic resin and a hardener. The de-aerated resin mixture is injected into the mold cavity to gradually fill the mold cavity from bottom to top. The injected de-aerated resin mixture is then allowed to harden to form the connector boot around the connector of the wire harness under isothermal conditions. Once cured, the connector boot is demolded.

A molding device for producing a molded module. The molding device has one tool part and one further tool part, which together enclose a cavity. At least one of the tool parts has at least one dividing web arranged and configured to subdivide the cavity into at least a low-pressure sub-cavity and a high-pressure sub-cavity. The tool part has at least two feed channels, of which a low-pressure feed channel opens into the low-pressure sub-cavity and has a smaller cross-section at least over a longitudinal portion than a high-pressure feed channel opening into the high-pressure sub-cavity. The low-pressure feed channel is configured to become pressure-resistantly blocked through hardening of the molding compound once a predetermined time interval has elapsed or during the interval. The high-pressure feed channel is configured to conduct a molding pressure into the cavity for a longer time interval than the low-pressure feed channel.

An injection molding device includes a first injection section, a second injection section, a mold mounting unit and a hot runner, where a posture in which a first plasticizing device and a first plunger are in fluid communication and a posture in which the first plunger and the hot runner are in fluid communication can be selected as a posture of a first distributor, a posture in which a second plasticizing device and a second plunger are in fluid communication and a posture in which the second plunger and the hot runner are in fluid communication can be selected as a posture of a second distributor, and the hot runner includes a first sprue runner, a second sprue runner, and a nozzle, the nozzle being in fluid communication with both sprue runners and can be in fluid communication with the mold (M).

A hot runner process controller configured to monitor the status and operation of a hot runner system to autonomously generate information to improve the quality of injection molding process of a hot runner system having an inlet nozzle, one or more manifolds and one or more nozzles with actuator or without actuator, and one or more heating elements, the hot runner process controller is self-operating, and independent from the injection molding machine, includes: one or more sensors located on, in or at the hot runner system to detect the status and/or the operation of the hot runner system, and a processing unit and a memory. The processing unit is connected to the one or more sensors, wherein the memory stores data and program codes. The processing unit is configured to load and execute the program code to compare sensor information with the stored data and to determine if the hot runner system is in an operable status, and in case the hot runner system is in an operable status, configured to generate status information to activate the one or more heating elements and/or the one or more actuators enabling a production operation of the injection molding machine. In case the hot runner system is not in an operable status, configured to generate status information to deactivate the one or more heating elements and/or close or deactivate the one or more actuators disabling a production operation of the injection molding machine.