B29C2945/76066

Method to chase weld lines by timing and positioning of gates
11433580 · 2022-09-06 · ·

An apparatus and method for eliminating mold lines when molding a part having ferromagnetic pigments is provided. A mold assembly having a mold with a cavity and valve gates is formed. Pucks are fitted at the gates to collect residual cold plastic. The calculation of a specific sequence and timing of the opening of the valve gates is determined based on a calculation of the total number of valve gates needed to fill a part while maintaining acceptable injection molding pressure. Once calculated, the gates are positioned around the mold cavity to balance flow length ratio. A primary gate is chosen for initial injection. The time for the material to flow from the first to the second gate is established. The second gate is opened after the flow front reaches the second gate. This pattern continues until all valve gates are opened.

INJECTION MOLDING MACHINE AND CONTROLLER
20220274305 · 2022-09-01 ·

An injection molding machine includes a mold clamping unit that clamps a mold unit, an injection unit that fills the mold unit clamped by the mold clamping unit with a molding material, and an ejector unit that takes out a molding product from the mold unit after the molding material with which the mold unit is filled by the injection unit is cooled and solidified, in which a communication cycle in which data is exchanged in at least one path of between two internal devices and between the injection molding machine and an external device is shorter than a control cycle in which predetermined control is performed using received data.

SEQUENTIAL INJECTION TO MULTIPLE MOLD CAVITIES
20210268707 · 2021-09-02 ·

An Injection molding apparatus injection molding apparatus (10a) comprising: one or more first downstream channels (166, 166a, 166b) and associated first gates (34, 34a, 34b) that deliver injection fluid (18) to a first cavity (300a) of a mold system (302, 303) and to one or more second downstream channels (168, 168a, 168b) and associated second gates (32, 32a, 32b) that deliver injection fluid to a second cavity (300b) of the mold system (302, 303), the mold system being clamped together under a selected force, the apparatus including a first upstream valve (118) that enables and disables flow of the injection fluid to the first gates (34, 34a, 34b) and a second upstream valve (108) that enables and disables flow of the injection fluid to the one or more second gates (32, 32a, 32b),
the apparatus including a control system (20) adapted to open or enable flow of the injection fluid (18) to the one or more first gates (34, 34a, 34b) at a first selected time and to further instruct the second upstream valve (108) to open or enable flow of the injection fluid (18) to the one or more second gates (32, 32a, 32b) at a second selected time that is delayed relative to the first selected time during the course of an injection cycle.

CONTROL DEVICE AND CONTROL METHOD FOR INJECTION MOLDING MACHINE
20210094214 · 2021-04-01 ·

A control device for an injection molding machine includes a pressure acquisition unit that acquires a resin pressure, a measurement unit that measures an elapsed time period or a rotation amount of the screw from when the screw has reached a predetermined metering position, a reverse rotation control unit that causes the screw to be rotated in reverse from when the screw has reached the predetermined metering position, and a condition determination unit that determines the reverse rotation time period based on a required time period from when the screw has reached the predetermined metering position until when the resin pressure falls to a target pressure, or determines the reverse rotation amount based on a required reverse rotation amount from when the screw has reached the predetermined metering position until when the resin pressure falls to the target pressure.

REVERSE ROTATION CONDITION ESTIMATING APPARATUS, REVERSE ROTATION CONDITION ESTIMATING METHOD AND INJECTION MOLDING MACHINE
20210094212 · 2021-04-01 ·

A reverse rotation condition estimating apparatus includes: a learning model storage unit for storing a learning model for estimating reverse rotation conditions; an acquisition unit for acquiring a predetermined time series data set supplied from an injection molding machine at least during a pressure reducing step; and an estimation unit for estimating the reverse rotation conditions using the predetermined time series data set acquired by the acquisition unit and the learning model stored in the learning model storage unit.

INJECTION MOLDING INFORMATION MANAGEMENT SUPPORT DEVICE AND INJECTION MOLDING MACHINE
20210107194 · 2021-04-15 ·

To easily check a changing trend of machine state data on an injection molding machine during a predetermined period and/or in every predetermined period. An injection molding information management support device for managing machine state data regarding a machine state in operation of an injection molding machine during a predetermined period and/or in every predetermined period includes a machine state data acquisition unit that acquires a machine state data value for each molding cycle in the injection molding machine, and a frequency distribution data recording unit that converts the machine state data value into a preset class data value and records the class data value in a storage unit.

POLYPHENYLENE ETHER RESIN COMPOSITION AND VEHICLE LIGHTING FIXTURE BEZEL

Provided are a polyphenylene ether resin composition having excellent fluidity and heat resistance, and a vehicle lighting fixture bezel formed of this resin composition and having light weight, excellent external appearance, and low water absorbency. The resin composition contains: (A) 42-57 mass % of a polyphenylene ether resin having a reduced viscosity of 0.39-0.43 dL/g (in chloroform solvent at 30 C.); (B) 11-26 mass % of a polyphenylene ether resin having a reduced viscosity of 0.31-0.34 dL/g (in chloroform solvent at 30 C.); (C) 9-15 mass % of a block copolymer including a vinyl aromatic hydrocarbon polymer block (c1) and a hydrogenated conjugated diene polymer block (c2); and (D) 15-23 mass % of a homopolymer of a vinyl aromatic hydrocarbon. The (C) block copolymer includes 62-70 mass % of vinyl aromatic hydrocarbon-derived monomer units, has a weight-average molecular weight Mw of 50,000-70,000, and has a molecular weight distribution Mw/Mn (Mn is number-average molecular weight) of 1.00-1.30.

STATE DETERMINATION DEVICE AND METHOD
20200130246 · 2020-04-30 ·

A state determination device acquires data on an injection molding machine and stores conditions for classifying the acquired data on the injection molding machine and a plurality of learning models. The state determination device further classifies the acquired data based on the stored classification conditions and settles a learning model to which the classified data are applied, among the plurality of stored learning models. Subsequently, the state determination device performs machine learning for the learning model settled as an application destination, based on the classified data.

INJECTION MOLDING MACHINE AND METHOD OF CONTROLLING THE SAME
20240042663 · 2024-02-08 ·

Performance of an injection molding machine is improved. The injection molding machine includes: a central controller centrally controlling an injection molding operation; a first injection apparatus performing an injecting operation of material, based on a first injection start signal output from the central controller; a second injection apparatus performing an injecting operation of material, based on a second injection start signal output from the central controller; and a mold clamping apparatus performing a mold clamping apparatus. The injection molding machine is configured to adjust a time difference between a first injection start timing of the material injected from the first injection apparatus and a second injection start timing of the material injected from the second injection apparatus.

INJECTION MOLDING DEVICE

An injection molding device includes an injection device including a cylinder, a screw, and a nozzle provided at a front end of the cylinder, for discharging molten resin as the screw advances, a mold including a molded product cavity, and a resin channel between the molded product cavity and a portion abutting the nozzle, a channel pressure measuring device for acquiring channel pressure data in the resin channel, and a determination unit that determines presence/absence of clogging of a gate of the resin channel, based on features of the channel pressure data.