A injection molding system extracts molding data and inspection data having a difference between a first position information of a conveyance part where a molded article produced by an injection molding apparatus is picked up by a conveyor device and a second position information of the conveyance part where the molded article is inspected by an inspection device is equal to a predetermined distance between a pickup position and an inspection position, and stores the molding data and the inspection data in association with each other as a set. This configuration makes it possible to associate molding data of an injection molding apparatus when producing a molded article and inspection data with each other to control the quality of molded articles.

Disclosed is a control system for and a method of filling a shooting pot cavity in a molding system, the method comprising: injecting resin from an injection unit to fill the shooting pot cavity; measuring a property of the resin at a predetermined location in the molding system; determining that the measured property is outside of a threshold range for the property, the threshold range being associated with the predetermined location; and selecting an operational parameter to adjust, the operational parameter associated with the measured property and the predetermined location.

A state determination apparatus for determining a state related to an abnormality of an injection molding machine based on an operation state of the injection molding machine includes a machine learning apparatus for learning the state related to the abnormality of the injection molding machine. The machine learning apparatus observes, as a state variable that represents a current state of an environment, injection data that indicates the operation state of the injection molding machine, acquires label data that indicates the state related to the abnormality of the injection molding machine, and performs learning by associating the observed state variable with the acquired label data.

A molding machine management system includes a molding machine molding a plurality of molded products using a molding mold having a plurality of cavities, a camera capturing a plurality of first images of the plurality of molded products, respectively, and an inspection device inspecting the plurality of molded products. The plurality of first images, a second image of a parting surface of the molding mold, a plurality of inspection results corresponding to the plurality of molded products, and information on the plurality of cavities are displayed on the same screen of a display. The plurality of molded products in the plurality of first images are respectively displayed to overlap positions of corresponding cavities of the plurality of cavities of the parting surface in the second image.

A molding management system includes: a first acquisition unit configured to acquire first abnormality information, second abnormality information, and third abnormality information; and a first output unit configured to output first warning information. The second abnormality information and the third abnormality information include information on an injection molding machine in the first abnormality information and information on a type of an abnormality in the injection molding machine in the first abnormality information. The first acquisition unit acquires the second abnormality information after acquiring the first abnormality information and before a first period elapses therefrom, and acquires the third abnormality information after acquiring the first abnormality information and after the first period elapses therefrom. The first output unit outputs the first warning information when the first abnormality information is acquired, does not output the first warning information when the second abnormality information is acquired, and outputs the first warning information when the third abnormality information is acquired.

An operation quantity determination device for determining an operation quantity related to a molding machine, includes an observation unit configured to acquire observation data obtained by observing a physical quantity related to molding by the molding machine when the molding is executed, a state expression unit configured to generate a state expression map expressing a state of the molding machine based on the observation data acquired by the observation unit, and an operation quantity output unit configured to output the operation quantity based on the state expression map generated by the state expression unit.

An abnormality detection apparatus for detecting an abnormality of a ball screw provided in an injection molding machine includes: a vibration sensor configured to detect vibration of the ball screw; and a computation unit configured to detect an abnormality of the ball screw based on information related to a distribution of frequency components obtained by frequency analysis of a vibration intensity detected by the vibration sensor, and information related to a distribution of frequency components obtained by frequency analysis of a vibration intensity detected when the ball screw, which is normal, operates.

Provided is an injection molding system that includes: a mounting position detection unit configured to detect a mounting position of a temperature control hose establishing connection from a mold temperature controller to a mold; and a temperature control hose attachment and detachment unit. Attachment and detachment of the temperature control hose is established by the temperature control hose attachment and detachment unit. By virtue of this feature, it is made possible to simplify the operator's tasks and achieve quick attachment and detachment of the temperature control hose in a short period of time.

A controller of an injection molding machine controls mold clamping of a fixed mold and a movable mold. The controller includes a servomotor drive control unit for limiting increase in driving current during driving of a mold clamping servomotor, and a moving state acquisition unit that acquires a detection signal of an encoder. The controller further includes an abnormality determination processing unit for determining that a clamping force sensor is abnormal when recognizing stoppage of movement of the movable mold during mold clamping, based on the acquired detection signal of the encoder.

A method and apparatus for real time preventative maintenance of a molding system. The molding system could be a metal molding system or a plastics molding system. The method and apparatus are capable for scheduling service, business billing and invoicing, parts management, a remote control of a molding system for assessing the need for preventative maintenance. The indication for preventative maintenance is based upon a real time operational status of the molding system.