Provided is an injection molding system that uses an identification code, collectively manages the specifications and combinations of an injection molding machine and peripheral devices, and secures a suitable production state for a combination of a wide variety of specifications. An injection molding system include: an injection molding machine; a plurality of peripheral devices; an identification code attached to the injection molding machine and each of the plurality of peripheral devices, and having identification information of the injection molding machine and each of the plurality of peripheral devices; a code reader that reads the identification code; and a management unit including a storage unit that stores a correct combination of the identification code of the injection molding machine and the plurality of peripheral devices, and a confirmation determination unit for confirming whether the correct combination stored in the storage unit matches the identification code read by the code reader.

An injection molding hot runner system adapted for leak detection during injection molding includes a manifold and a housing surrounding the manifold, wherein the manifold and the housing are spaced apart defining one or more pockets, the manifold comprises at least one junction point establishing a connection to a component attached to the manifold, wherein at the at least one junction point a sensor is located in the pocket, wherein the sensor is configured to indicate a leak when getting in contact with the molten plastic due to a leak at the junction point.

A method of detecting and compensating for a non-operational mold cavity in an injection molding apparatus having a plurality of mold cavities and an injection molding screw or ram includes injecting, via the injection molding screw or ram, a molten thermoplastic material into the plurality of mold cavities. The method includes measuring a first process parameter of the injection molding apparatus at a pre-determined time during or after the injecting. The method also includes determining, based on the first process parameter, whether one or more mold cavities of the plurality of mold cavities are non-operational. Then, when it is determined that one or more mold cavities are non-operational, the method includes automatically adjusting the first process parameter or a second process parameter of the injection molding apparatus.

An injection molding system including an injection molding apparatus that performs injection molding, and a conveyor apparatus configured to insert a mold through an opening of the injection molding apparatus, wherein the improvement to the injection molding system includes the injection molding apparatus further comprising a first door configured to restrict access via a first opening when a first door is closed and a second door configured to restrict access via a second opening when a second door is closed, and a controller configured to start injection molding with the mold in a case where the first door is partially opened and the second door is closed.

A production management system includes: an injection molding unit producing a molded product; and a control device. The injection molding unit includes: an injection molding machine molding the molded product by injection molding; a determination unit determining whether a number of the molded products to be produced is equivalent to a predetermined unit of production or not; and an operation information transmitting unit transmitting operation information of the injection molding unit when it is determined that the number of the molded products to be produced is equivalent to the predetermined unit of production. The control device includes an operation information receiving unit receiving the operation information transmitted from the operation information transmitting unit.

A controller for an injection molding system is in communication with a melt flow control unit, a gas assist control unit, and a gas counter pressure control unit. The controller can effect real-time adjustments to gas assist pressure and/or gas counter pressure as a function of melt pressure or flow front position.

A method of detecting and compensating for a non-operational mold cavity in an injection molding apparatus having a plurality of mold cavities and an injection molding screw or ram includes injecting, via the injection molding screw or ram, a molten thermoplastic material into the plurality of mold cavities. The method includes measuring a first process parameter of the injection molding apparatus at a pre-determined time during or after the injecting. The method also includes determining, based on the first process parameter, whether one or more mold cavities of the plurality of mold cavities are non-operational. Then, when it is determined that one or more mold cavities are non-operational, the method includes automatically adjusting the first process parameter or a second process parameter of the injection molding apparatus.

A rotary core includes an undercut portion molding section for molding an undercut portion in a resin-molded article, and a seal portion abutting on a mold main body. In a side view viewed from a direction orthogonal to the direction in which a shaft member serving as the rotation center of the rotary core extends, a first imaginary line extending along the inner edge of the seal portion, and a second imaginary line extending from the rotation center to the first imaginary line and orthogonal to the first imaginary line are drawn. The seal portion includes a portion that is located on a lower side of the second imaginary line and is bent inward in the width direction as compared with a portion of the seal portion that is located on an upper side of the second imaginary line.

A plasticizing device includes a passage defining section that is coupled to a hopper which stores a material and that defines a supply passage to which the material is supplied from the hopper, a plasticizing section that includes an introduction portion which communicates with the supply passage, and a screw, and that plasticizes the material supplied from the introduction portion by rotation of the screw to form a molten material, and a material detection section that detects the presence or absence of the material in the supply passage.

In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.