B29C2945/76287

Injection molding machine and flash prevention method

When an injection molding machine performs molding, the mold clamping force on the mold is adjusted on the basis of a mold displacement of the mold or the injection peak pressure and injection foremost position so that the molding is performed without causing flash and by an appropriate mold clamping force with which energy can be reduced. The amount of mold displacement and also the injection peak pressure and the injection foremost position are monitored during automatic operation. If there occurs no mold displacement change exceeding a threshold or if there occurs no injection peak pressure anomaly or injection foremost position anomaly exceeding thresholds, the automatic operation is continued. If the mold displacement change occurs or if the injection peak pressure anomaly and the injection foremost position anomaly occur, the operation of the injection molding machine is stopped.

METHOD AND DEVICE FOR POTTING AN LED LUMINAIRE POTTED IN A POTTING COMPOUND, AND LED LUMINAIRE
20170334114 · 2017-11-23 ·

An LED luminaire and potting method having the following steps: introducing a configured luminaire into an at least partly optically transparent potting mold (16), such that the luminaire does not come into contact with the walls of the potting mold; introducing an optically transparent potting compound (18) into the potting mold (16) until at least the luminaire is surrounded; and detecting a quantity of bubbles by an optical sensor or image detector (14), wherein the pressure in the vacuum chamber (11) is controlled in order to influence the bubbles and/or a pivot/inclination device (12) is controlled in order to move the vacuum chamber (11) and/or the potting mold (16) in order to expel detected gas/air bubbles (19) out of the optically transparent potting compound (18).

CONTROL DEVICE FOR INJECTION MOLDING MACHINE AND CONTROL METHOD FOR INJECTION MOLDING MACHINE
20230173722 · 2023-06-08 ·

The present invention offers a technique for providing assistance in setting at least one of the temperature of a nozzle and the temperature of a cylinder. A control device for an injection molding machine includes a monitoring part configured to monitor, during a filling step of filling the inside of a mold device with a molding material, a change in the filling pressure acting on the molding material.

CURABLE SILICONE COMPOSITION FOR TRANSFER MOLDING, CURED PRODUCT THEREOF, AND PRODUCTION METHOD THEREOF
20220049100 · 2022-02-17 ·

Provided is a curable silicone composition and applications thereof. The curable silicone composition has low modulus and flexibility even at high temperature of a cured product formed therefrom, and superior stress relaxation properties, so that the cured product does not readily warp or become defective when integrally molded with a base material, and has superior demolding property (e.g. mold release) of the cured product after transfer molding. A curable silicone composition for transfer molding, where (1) the maximum torque measured from a molding temperature of room temperature through 200° C. using a moving die rheometer (MDR) is less than 50 dN-m, and (2) the loss tangent (tans) expressed by the ratio of stored torque value/lost torque value is less than 0.2.

MANUFACTURING METHOD OF MOLDED PRODUCT AND MOLDED PRODUCT
20170271230 · 2017-09-21 ·

Provided is a molded product manufacturing method, including attachment of attaching a partially exposed member that extends from inside a sealed portion in the molded product to be exposed to outside to a sealing target member that is to be sealed inside the sealed portion in the molded product; injecting of inserting the sealing target member having the partially exposed member attached thereto in a die and injecting a sealing material into the die; adjustment of, in a first time period during which the sealing material is injected, holding the partially exposed member at a position differing from a final position in the molded product and adjusting a flow of the sealing material with an adjusting member attached to the partially exposed member; and hardening the sealing material after the first time period.

MOLD AND TRANSFER MOLDING APPARATUS

According to one embodiment, a mold includes a substrate clamping surface, a cavity, a suction part, a vent, an intermediate cavity, and an opening/closing part. The substrate clamping surface contacts a surface of a processing substrate. The cavity is recessed from the substrate clamping surface. The suction part is recessed from the substrate clamping surface. The vent is provided on a path between the cavity and the suction part, communicates with the cavity, is recessed from the substrate clamping surface to a vent depth. The intermediate cavity is provided between the vent and the suction part on the path, communicates with the vent, and is recessed from the substrate clamping surface to an intermediate cavity depth deeper than the vent depth. The opening/closing part opens and closes the path and is provided between the intermediate cavity and the suction part on the path.

METHOD AND SYSTEM FOR MONITORING STATES OF INJECTION MOLDING MACHINE
20210379809 · 2021-12-09 ·

A system and a method for monitoring states of an injection molding machine includes a data collector, a controller, and an alarm apparatus. The data collector communicates with a molding equipment, a mold, and a mold temperature controller. Data of the molding equipment, data of the mold, and data of the mold temperature controller is constantly collected in real time by the data collector. The controller determines whether the data comprises a value exceeding a predetermined value range. The alarm is activated if the data is determined to comprises a value exceeding the predetermined value ranges.

METHOD FOR OPERATING A DEVICE, COMPUTER PROGRAM PRODUCT AND DEVICE FOR PRODUCING A PRODUCT
20220176604 · 2022-06-09 ·

A method for operating a device to produce a product includes capturing at least one quality data record that includes measured values of one or more quality parameters that each correspond to one property of the product. The method captures at least one associated machine data record including actual values of several adjustable machine parameters of the device, chronologically assigns the quality data record to the machine data record, and generates a first data record comprising chronologically-correlated measured values and actual values. The preceding steps are repeated at least once to generate at least one second data record. A correlation is determined between the quality parameter(s) and the machine parameter(s). The method provides a corresponding target value for at least one of the adjustable machine parameters on the basis of the control model, proceeding from a target value of the quality parameter(s).

INJECTION MOLDING OF CROSSLINKING POLYMERS

Non-time dependent measured variables are used to effectively determine an optimal hold profile for an expanding crosslinking polymer part in a mold cavity. A system and/or approach may first inject molten expanding crosslinking polymer into a mold cavity, then measure at least one non-time dependent variable during an injection molding cycle. Next, the system and/or method commences a hold profile for the part, and upon completing the hold profile, the part is ejected from the mold cavity.

Shooting pot plunger control

Disclosed is a method of adjusting a motion profile of a shooting pot plunger for use in a molding system, the shooting pot plunger slidably movable within a shooting pot cavity, the method comprising: sensing a characteristic at a predetermined location in an injection circuit of the molding system; determining that the sensed characteristic is outside of a threshold range; adjusting the motion profile of the shooting pot plunger to account for determining that the sensed characteristic is outside of the threshold range; and storing the adjusted motion profile in a memory.