A molding system for encapsulating electronic devices mounted on a substrate, the molding system comprising a first mold chase with a first mold chase surface and a second mold chase with a second mold chase surface opposite to the first mold chase surface, the first and second mold chase surfaces being operative to clamp onto the substrate and to apply a clamping pressure thereto. The molding system further comprises a first sensor located at a first position for determining a first relative distance between the substrate and a mold chase facing the substrate at the first position, and a second sensor located at a second position for determining a second relative distance between the substrate and a mold chase facing the substrate at the second position. The molding system also comprises a first actuator located adjacent to the first position and a second actuator located adjacent to the second position, wherein the first and second actuators are operative to adjust the first relative distance with respect to the second relative distance for applying a uniform clamping pressure onto the substrate.

A method of arranging, in particular thermoplastic, semi-finished products by using an electronically controlled or regulated placing device for the semi-finished products. The method includes detecting at least one part of an outline of a semi-finished product to be placed, wherein the detecting is carried out by a detection device, determining a target position for the semi-finished product and/or for the placing device for placing the semi-finished product by matching the at least one part of the outline with a placing edge occurring on an underlying surface, and placing the semi-finished product by the placing device using the target position.

A work holding mechanism includes a body part having a three-dimensional shape including at least a recess or a protrusion, and an adsorption part for holding a work by adsorbing the work onto the body part in conformity to the three-dimensional shape of the recess or the protrusion provided in the body part. The work is held by being adsorbed in conformity to the three-dimensional shape of the body part, and, therefore, the amount of usage of the work in a work molding system can be reduced as compared with when the work is held so as to have a flat shape.

Composite parts and methods for making the same are disclosed. A composite part may include an internal insert component that is coated on at least a portion of its surface with certain types of particles, an external part component cast around the coated insert, and a particle-rich region that is formed between the two components, where the particle-rich region includes particles from the coated insert. A method for producing a composite part may include the steps of: positioning an internal insert component that is coated on at least a portion of its surface within a mold cavity of a casting die; casting a molten material of the external part component around the coated insert; and solidifying the molten material to form the external part component of the composite part.

A method for processing film webs including providing at least two film webs that are arranged next to one another in a direction substantially perpendicular to the feed direction and have motifs, delivering the at least two film webs that are arranged next to one another into the injection mold and aligning the at least two film webs that are arranged next to one another in such a way that each motif is arranged register-accurate with respect to a respective cavity. A feed device includes at least two film pay-off reels and at least two film take-up reels, wherein one film pay-off reel and one film take-up reel is assigned to each film web. An injection mold for back injection molding at least two film webs having motifs has at least two cavities.

A work holding mechanism includes a body part having a three-dimensional shape including at least a recess or a protrusion, and an adsorption part for holding a work by adsorbing the work onto the body part in conformity to the three-dimensional shape of the recess or the protrusion provided in the body part. The work is held by being adsorbed in conformity to the three-dimensional shape of the body part, and, therefore, the amount of usage of the work in a work molding system can be reduced as compared with when the work is held so as to have a flat shape.

An injection molding system includes a plurality of inspection apparatuses for inspecting molded article quality, a unit that transports a molded article molded by an injection molding machine, a molded article containment unit that is provided for each of types of post-treatment operations needed for the molded article, a transport destination designation unit that selects and designates the molded article containment unit to contain the molded article on the basis of a combination of inspection results from the plurality of inspection apparatuses, and a molded article sorting and transport unit that sorts and transports the molded article into the molded article containment unit designated by the transport destination designation unit.

Disclosed herein are systems and methods for efficiently and economically manufacturing molded polymer products such as those that require a two-shot, two-material injection molding process, with complex geometries and incorporate metal components such as inserts. The systems and methods include compact manufacturing cells and processes of operating such manufacturing cells. The manufacturing cells include a single injection molding machine with two molds arranged to simultaneously operate both molds. The manufacturing cell is arranged to be fully automated so that it is operative without the need for intervention or management from dedicated personnel. Such automation includes the automated sorting and placement of metal inserts into the injection molding machine, the automated removal of the product after the first molding stage and second molding stage, the automated inspection of every finished product, the automated sorting of conforming and rejected products, and the automated packaging of finished product for shipment to end user.

A method for decorative molding capable of reducing a preparation time at the time of replacing a mold and expecting improvement in positioning accuracy of a decorative pattern in a molded article includes supplying a film on which a decorative pattern is formed between a first mold and a second mold in a mold open state of a mold, imaging a mold-side alignment mark recorded in the mold and a film-side alignment mark recorded in the film by a camera, positioning the film with respect to the mold by moving the film so that the film-side alignment mark comes close to the mold-side alignment mark, injecting resin into the mold in a mold closed state in which the film is sandwiched between the first mold and the second mold and cooling the resin to form a molded article and opening the mold and taking out the molded article in which the decorative pattern of the film is transferred to the surface.

An insert molding includes a lithium-ion battery, temperature measurement element and a pressure measurement element disposed close to the lithium-ion battery to sense temperature and pressure around the lithium-ion battery during insert molding; and a molding resin that covers the lithium-ion battery, the temperature measurement element, the pressure measurement element and a cover member.