A plasticizing apparatus, includes: a drive motor; a rotor that is rotated around a rotation axis by the drive motor and that has a groove forming surface on which a groove is formed; a barrel that has a facing surface facing the groove forming surface and that includes a communication hole in the facing surface; a heating portion that heats a material supplied to between the groove and the barrel; and a controller that controls the drive motor and the heating portion to plasticize the material supplied to between the groove and the barrel and discharge the material from the communication hole, the facing surface includes a first region and a second region that is closer to the communication hole than is the first region, the controller controls the heating portion to set a temperature of the second region to be higher than a temperature of the first region, and the controller controls the heating portion to reduce a temperature difference between the first region and the second region when the material includes a crystalline resin as compared with a case where the material includes an amorphous resin.

An injection molding system includes a step of determining a manufacturing condition including a combination of a first mold and a first injection molding machine, a step of confirming presence or absence of a first track record in production, in which a combination of the first mold and the first injection molding machine is used, by searching a production-track-record storage unit to, and a step of producing, in a case of the absence of the first track record in production, a corrected molding condition for injection molding by using the combination of the first injection molding machine and the first mold, based on first molding machine-specific information acquired in advance for the first injection molding machine, second molding machine-specific information acquired in advance for a second injection molding machine that is combined with the first mold and has a second track record in production, and the second track record in production acquired from the production-track-record storage unit. In the step, at least an amount of resin injected from the first injection molding machine into the first mold is corrected, and the produced corrected molding condition is inputted to the second injection molding machine.

A method of influencing a backpressure length and/or a screw return speed in an axially extending plasticizing cylinder of a plasticizing unit for an injection moulding machine including a plasticizing screw arranged displaceably and rotatably in a cylinder bore of the plasticizing cylinder. Metering of plastic granulate fed to the plasticizing unit is carried out in dependence on the desired backpressure length in the plasticizing unit, and the plasticizing unit is operated in underfed mode.

An injection molding system includes a step of determining a manufacturing condition including a combination of a first mold and a first injection molding machine, a step of confirming presence or absence of a first track record in production, in which a combination of the first mold and the first injection molding machine is used, by searching a production-track-record storage unit to, and a step of producing, in a case of the absence of the first track record in production, a corrected molding condition for injection molding by using the combination of the first injection molding machine and the first mold, based on first molding machine-specific information acquired in advance for the first injection molding machine, second molding machine-specific information acquired in advance for a second injection molding machine that is combined with the first mold and has a second track record in production, and the second track record in production acquired from the production-track-record storage unit. In the step, at least an amount of resin injected from the first injection molding machine into the first mold is corrected, and the produced corrected molding condition is inputted to the second injection molding machine.

A database 3 is previously set which is related to oxidation induction times Tg indicating the deteriorations of individual resins R based on the combinations of a plurality of oxidation induction conditions X including at least different types of resins R and different heating temperatures TH, when the molding condition is set, oxidation induction time derivation processing is performed such that an oxidation induction time Tg based on oxidation induction conditions X including at least the resin R which is used and the heating temperature TH which is set is determined from the database 3 and assistance processing is performed in which the determined oxidation induction time Tg is compared with a residence time Ts until the molten resin R is charged into a mold 2 that is calculated from the set molding condition and in which when the oxidation induction time Tg is shorter than the residence time Ts, the molding condition is corrected so as to shorten the residence time Ts or to prolong the oxidation induction time Tg.

There is provided a molten resin fluidity index measuring method which can detect the fluidity of a molten resin online even during successive molding operations. The method includes: assuming that a narrow flow path, formed in a flow path for the molten resin, is a capillary or an orifice in a metering step in which the molten resin is collected in front of the screw; measuring, with an injection apparatus of the injection molding machine, the amount of the metered resin and the back pressure applied to the screw during the metering step; and calculating, based on the amount of the metered resin and the back pressure, a fluidity index which indicates the fluidity properties of the metered molten resin.

An apparatus includes a first flow path member configured to define a first section of a flow path, a second flow path member configured to define a second section of the flow path, and a valve unit configured to suppress backflow in the flow path. The first section and the second section are connected via the valve unit. The valve unit comprises a displaceable valve body and a first valve seat portion. The first valve seat portion is configured to close the flow path in a case where the valve body abuts. The first valve seat portion is configured to abut on the first flow path member and is made of a material having higher hardness than that of a material constituting the first flow path member.

In the present invention, sealing tape is wrapped around the outer circumferential surface of an introduced mold, and a monomer solution is injected into a cavity formed therein, wherein the injection amount of the monomer solution can be precisely controlled by using a vision recognition system. According to a preferable embodiment, a monomer solution of a monomer solution tank is suctioned, in advance, into a syringe capable of adjusting a capacity corresponding to a mold; most of the monomer solution, which has been injected into the syringe, is firstly injected into the mold at a high injection flow rate or injection speed; while the residual amount of the monomer solution is secondly injected at a reduced injection flow rate or injection speed, it is finally confirmed, by using a vision recognition system, whether the monomer solution is filled in the mold; and then injection is finished.

A remote controller can be provided on any apparatus that employs feedback control from a native controller to add functionality to the apparatus where the native controller is not capable of providing such functionality independently.

Provided is an injection device and an injection control method which are capable of preventing a drooping phenomenon from an injection nozzle even during high cycle molding, and capable of appropriately plasticizing and molding a resin having poor thermal stability. An injection device (10) of the disclosure includes: an injection cylinder (30) which accumulates a molding material and has an injection nozzle (33) at the front; an injection plunger (31) which is moved backward in the injection cylinder (30); an injection plunger driving device (50, 150) which moves the injection plunger (31) backward; and an injection controller (60, 160). The injection controller (60, 160) retreats the injection plunger (31) by the injection plunger driving device (50, 150) to perform metering in a plastication metering step of metering the molding material supplied into the injection cylinder (30).