A brake control method for an injection molding machine includes the steps of obtaining mold clamping force information indicating the mold clamping force of a mold opening/closing mechanism and determining whether or not the mold clamping force of the mold opening/closing mechanism exceeds a predetermined value, based on the mold clamping force information. When the mold clamping force of the mold opening/closing mechanism does not exceed the predetermined value and when a servo amplifier cuts off the supply of power to a servomotor that drives the mold opening/closing mechanism, a brake mechanism for applying braking force to the mold opening/closing mechanism is actuated. On the other hand, when the mold clamping force of the mold opening/closing mechanism exceeds the predetermined value, the brake mechanism will not be actuated.

Provided is a molding machine including a mold opening/closing mechanism configured to move a movable platen to be attached with a movable mold to a stationary platen to be attached with a stationary mold, and a clamping mechanism to perform a clamping process, and is intended to suppress machine cost or ensure the mold opening/closing speed. The molding machine includes the mold opening/closing mechanism configured to move the movable platen to be attached with the movable mold to the stationary platen to be attached with the stationary mold, and the clamping mechanism configured to perform a clamping process. The mold opening/closing mechanism includes at least two ball screws, at least two electric motors that respectively drive the ball screws, and a ball screw nut into which each of the ball screws is inserted.

A positioning control device mounted on an industrial machine including a driver including a motor, a movable body movable by the driver, a first detector that detects a position of the movable body based on the amount of driving of the driver, a servo amplifier that performs first feedback control of feedback-controlling driving of the motor based on a first detection value by the first detector, and a second detector that detects a position of the movable body when the movable body comes closer to a target position within a distance or shorter. The positioning control device is configured to position the movable body at the target position and includes a controller that controls the servo amplifier. The controller includes a switching unit that switches control modes between a first control mode performing the first feedback control and a second control mode disabling the first feedback control of the servo amplifier and performing second feedback control of feedback-controlling driving of the motor based on a second detection value by the second detector.

In an injection molding machine that transmits driving force of a mold opening/closing servo motor to a movable platen via a ball screw to move the movable platen with respect to a stationary platen, and thereafter clamps molds by a mold clamping mechanism, provided is a control method capable of detecting a position of the movable platen at a time of continuous molding and correcting the operation start confirming position. In a method for controlling an injection molding machine that transmits driving force of a mold opening/closing servo motor to a movable platen via a ball screw to move the movable platen with respect to a stationary platen, and thereafter clamps molds by a mold clamping mechanism, other control is performed using a position A of the movable platen, the position A being detected by a position sensor at a time of continuous molding, and the position A of the movable platen is corrected.

A controller of an injection molding machine controls mold clamping of a fixed mold and a movable mold. The controller includes a servomotor drive control unit for limiting increase in driving current during driving of a mold clamping servomotor, and a moving state acquisition unit that acquires a detection signal of an encoder. The controller further includes an abnormality determination processing unit for determining that a clamping force sensor is abnormal when recognizing stoppage of movement of the movable mold during mold clamping, based on the acquired detection signal of the encoder.

A brake control method for an injection molding machine includes the steps of obtaining mold clamping force information indicating the mold clamping force of a mold opening/closing mechanism and determining whether or not the mold clamping force of the mold opening/closing mechanism exceeds a predetermined value, based on the mold clamping force information. When the mold clamping force of the mold opening/closing mechanism does not exceed the predetermined value and when a servo amplifier cuts off the supply of power to a servomotor that drives the mold opening/closing mechanism, a brake mechanism for applying braking force to the mold opening/closing mechanism is actuated. On the other hand, when the mold clamping force of the mold opening/closing mechanism exceeds the predetermined value, the brake mechanism will not be actuated.

An injection molding machine includes a plasticizing unit having a plasticizing cylinder and a material-conveying device that is movable in the plasticizing cylinder and powered by a material-conveying drive, a material-conveying drive control, which is coupled with the material-conveying drive and is designed to control operating parameters of the material-conveying drive, a closing unit having an injection molding tool that is connected with an outlet nozzle of the plasticizing cylinder, as well as a closing unit control, which is coupled with a closing unit drive of the closing unit and is designed to control operating parameters of the closing unit drive. The injection molding machine further includes one or more dieletric or acoustic sensors which are disposed in the cavity of the injection molding tool or close to the cavity of the injection molding tool and are designed to determine the dielectric polarizability, mobility of free load carriers and/or acoustic material responses of a molding material in the cavity of the injection molding tool. A sensor control is coupled with the dielectric or acoustic sensor(s) and is designed to ascertain a time-dependent degree of crystallization and a time-dependent median temperature of the molding material in the cavity of the injection molding tool from the dielectric polarizability, mobility of free load carriers and/or acoustic material responses determined by the dielectric sensor(s) and, depending on the ascertained degree of crystallization and the ascertained median temperature, to actuate the material-conveying drive control and/or the closing unit control to adjust the operating parameters of the material-conveying drive and/or of the closing unit drive.

A method of monitoring and controlling a molding clamping apparatus in an injection molding or other molding process is disclosed. The method includes creating a target strain profile, receiving a deviation limit, receiving a change in strain relating to a mold while it is closing from a first strain gauge, identifying a deviation from a target strain profile based on the output from the first strain gauge, determining that the deviation exceeds the deviation limit, and adjusting the rate or force of clamp movement. The target strain profile may have a first portion relating to a clamp closing process, a second portion relating to a filling process, and a third portion relating to a clamp opening process. The first portion relating to the clamp closing process may include an intermediate portion relating to a coining process having an intermediate clamp force setpoint.

The invention relates to a press for encapsulating electronic components mounted on a carrier, comprising: at least two press parts displaceable relative to each other, a drive system for the displacement of the press parts, and an intelligent control adapted to control the drive system of the press parts wherein the drive system comprises at least two individual controllable actuators, the intelligent control further connects to plural displacement sensors for detecting the relative displacement of the press parts, and wherein the intelligent control is adapted to control the actuators of the drive system dynamically over time based on the measured values detected with the displacement sensors. The invention also relates to an actuator set to convert a prior art press into a press according to the present invention as well as to a method for encapsulating electronic components mounted on a carrier.

A technique for providing assistance in setting the time to increase the clamping force is provided. A control device of an injection molding machine includes a clamping control part and a monitoring part. The clamping control part is configured to change, in a filling step of filling the inside of a mold device with a molding material during clamping, a set value of clamping force from a first set value to a second set value that is larger than the first set value, at a predetermined pressurizing timing in the middle of the filling step. The monitoring part is configured to monitor changes in the actual value of the clamping force due to changes in the set value of the clamping force.