In order to reduce oscillations in process variables of an injection molding process, an injection molding machine may be operatively connected to a model database that stores models of injection molding machines and molds. A tuning controller may set initial gain values of a variable-gain proportional-integral-derivative (PID) controller. To set the initial gains, the tuning controller may be configured to obtain, from the model database, a model for a first and second injection molding machines and a model for a mold. The tuning controller may analyze the models to determine a correlation between injection molding machine parameters and mold cycle performance for the mold. Accordingly, the tuning controller may apply the correlation to determine an initial gain value for a least one of the first, second, and third gains of the PID controller. The tuning controller may then set the initial gain values for the PID controller.

A method and apparatus for producing hollow articles made of injection moulded plastic material by a mould having a die within which there is inserted a core, and at least one injector including a pin valve displaceable between a closing position and an opening position for injecting the pressurized plastic material into a space comprised between the die and the core. During the injection, any flexural deflection of the core is detected and the pin valve of the or of each injector is displaced in a controlled fashion to adjust a pressure and a flow rate of the injected plastic material, so as to reduce or eliminate such deflection of the core.

When an injection molding machine performs molding, the mold clamping force on the mold is adjusted on the basis of a mold displacement of the mold or the injection peak pressure and injection foremost position so that the molding is performed without causing flash and by an appropriate mold clamping force with which energy can be reduced. The amount of mold displacement and also the injection peak pressure and the injection foremost position are monitored during automatic operation. If there occurs no mold displacement change exceeding a threshold or if there occurs no injection peak pressure anomaly or injection foremost position anomaly exceeding thresholds, the automatic operation is continued. If the mold displacement change occurs or if the injection peak pressure anomaly and the injection foremost position anomaly occur, the operation of the injection molding machine is stopped.

A temperature control device is provided that is capable of making the temperature of a metallic mold speedily reach a target temperature. The temperature control device is provided with: a first medium circulating portion that circulates a medium via a first pipeline; a second medium circulating portion that circulates the medium via a second pipeline; a third medium circulating portion that circulates the medium via a third pipeline; a switching portion that switches the medium circulated through an object by selecting any one of the first pipeline, the second pipeline and the third pipeline; and a pressure supply portion that supplies a required pressure through a pressure pipe communicating with each of the first pipeline, the second pipeline and the third pipeline.

The invention relates to a method for producing decorative parts with a rear plastic carrier element, which is poured over with plastic under process pressure in a casting tool for producing an upper layer on a front visible side, characterized in that the carrier element is fixed in the casting tool and is impinged upon with pressure at least during the production of the upper layer at the rear and in the direction of the upper layer that is to be produced on the front visible side, said pressure counteracting the process pressure during the overmolding with plastic.

A method of forming a urinary catheter is disclosed that includes injecting a polymer melt through a primary melt channel and into an elongated recess around an outer surface of a core; and controlling a first pressure of the polymer melt in a first secondary melt channel separately and individually from a second pressure of the polymer melt in a second secondary melt channel and reducing stress of the polymer melt along the elongated recess. Opening the mould and removing the core provides a moulded intermittent urinary catheter having an open distal end and a closed proximal tip.

A production method of a floor for quick side-slide installation includes the following steps: step 1: sorting of floor blanks; step 2: curing of the floor blanks; step 3: sanding of the floor blanks; step 4: cutting-to-thickness of the floor blanks; step 5: surface treatment of the floor blanks; step 6: cutting-to-length and molding of the floor blanks; step 7: spraying of anti-cracking oil on the floor blanks; step 8: plastic encapsulation of the floor blanks; step 9: application of a paint to back surfaces of the floor blanks; and step 10: application of the paint or vegetable oil to the floor blanks. A locking frame is hidden under bosses of a floor blank after being injection-molded, which achieves high locking accuracy and firm assembly.

System and method for monitoring system parameters from multiple independent controllers that monitor and control an injection process is a plurality of IMSs, including: establishing a common graphical user interface (common GUI) for viewing system parameters of a tool based injection molding system (IMS), the IMS including a plurality of different local controllers that control different tool based system functions of the IMS and one common graphical user interface (local GUI) with GUI routines specific to the local controllers for set up and monitoring of the respective tool based system function of the respective local controllers.

In order to reduce oscillations in process variables of an injection molding process, an injection molding machine may be operatively connected to a model database that stores models of injection molding machines and molds. A tuning controller may set initial gain values of a variable-gain proportional-integral-derivative (PID) controller. To set the initial gains, the tuning controller may be configured to obtain, from the model database, a model for a first and second injection molding machines and a model for a mold. The tuning controller may analyze the models to determine a correlation between injection molding machine parameters and mold cycle performance for the mold. Accordingly, the tuning controller may apply the correlation to determine an initial gain value for a least one of the first, second, and third gains of the PID controller. The tuning controller may then set the initial gain values for the PID controller.

According to one embodiment, a method for manufacturing an iron core product includes providing an iron core body which includes a magnet insertion hole in which a permanent magnet is disposed, injecting a molten resin into the magnet insertion hole of the iron core body at a first pressure, and setting a pressure applied to the molten resin to a second pressure lower than the first pressure after the molten resin is injected into the magnet insertion hole and before the molten resin is cured.