Patent classifications
B29C2945/76531
PROCESS FOR RECYCLING PROPYLENE-ETHYLENE COPOLYMERS
The present invention provides a process for recycling propylene-ethylene copolymers to obtain polymers having good optical and mechanical properties, as well as good processability. The invention further provides propylene-ethylene copolymer pellets obtained from the process, articles comprising or consisting of such pellets and the use of the propylene-ethylene copolymer pellets for injection molding applications. The process comprising the steps of (a) polymerizing propylene and ethylene in the presence of a single site catalyst in a continuous polymerization reactor under dynamic conditions, (b) collecting the resulting propylene-ethylene copolymer powders from step (a) to obtain a mixture (M) of propylene-ethylene copolymer powders having a MFR.sub.2 (ISO 1133, 230 C., 2.16 kg) in a raffle of from 1.5 to 80.0 g/ 10 min and an ethylene content in a range of from 1.0 to 4.0 wt. % based on the total weight of the mixture (M), (c) compounding said mixture (M) in an extruder in the presence of a radical initiator, and a clarifying agent in an amount of from 0.01 to 1.0 wt. %, based on the total weight of the mixture of propylene-ethylene copolymer powders, and (d) extruding the above mixture into pellets; wherein, in step a), the dynamic conditions are such that the ethylene content and the melt flow rate (MFR.sub.2) of the resulting copolymer gradually changes from a first predetermined ethylene content, E1, to a second predetermined ethylene content, E2, and from a first predetermined melt flow rate, MFR.sub.2-1, to a second predetermined melt flow rate, MFR.sub.2-2; wherein collecting the copolymer powders in step b) is started when the polymer produced in step a) has a first ethylene content, E1, and a melt flow rate MFR.sub.2-1, and collecting the copolymer powders in step b) is stopped when the polymer produced in step a) has a second ethylene content, E2, and a melt flow rate MFR.sub.2-2; and wherein said pellets obtained in step d) have (i) a MFR.sub.2 (ISO 1133, 230 C., 2.16 kg) in the range of from 20 to 120 g/10 in, (ii) a ratio of MFR.sub.2 pellets/MFR.sub.2 powder>1, (iii) an ethylene content in a range of from 1.0 to 4.0 wt %, (iv) a crystallization temperature Tc, determined by DSC according to ISO 11357-3:1999 in the range of from 100 to 125 C., and (v) a flexural modulus, determined in a 3-point-bending according to ISO 178 on injection molded specimens of 80104 mm, prepared in accordance with EN ISO 1873-2, of 850 MPa or more.
MOLDING SUPPORT DEVICE FOR INJECTION MOLDING MACHINE
Provided are a basic data input unit to input basic data including molding conditions data related to molding conditions and screw data related to the form of the screw; a calculation formula data setting unit to set solid phase rate calculation formula data to calculate the solid phase rate of the molten resin in a heating cylinder based on this basic data; a calculation processing function unit having a solid phase rate calculation processing unit to use calculation processing based on the basic data and the solid phase rate calculation formula data to calculate an estimated solid phase rate of the molten resin at the measurement completion; and an output processing function unit that performs display processing to display information related to the estimated solid phase rate on a display.
TEMPERATURE CONTROL DEVICE FOR INJECTION MOLDING MACHINE
A detector attachment unit is provided that has at least two or more mounting hole sections for which the temperature detector is detachably attached to the outer surface of the heating cylinder and the temperature detector can be attached at different selected positions in at least the axial direction of the heating cylinder. The temperature control system includes an inner wall face temperature conversion function unit to perform conversion processing to convert the heating temperature detected by the temperature detector to the inner wall face temperature of the heating cylinder, and an inner wall face temperature display function unit to perform at least display processing on the inner wall face temperature obtained by this inner wall face temperature conversion function unit.
METHOD AND SYSTEM FOR MANUFACTURING AT LEAST ONE TIMEPIECE ELEMENT INTENDED TO BE MOUNTED ON A TIMEPIECE COMPONENT OF A TIMEPIECE
A method for manufacturing a timepiece element, such as an applique, to be mounted on a timepiece component, such as a dial of a timepiece, includes producing a blank of the timepiece element from an injection overmoulding of injectable material into a cavity of a mould. The cavity is defined by the association of at least one impression of a first part of the mould with a second part of the mould including an inlet orifice of the cavity for injecting the material into the cavity. The method also includes finishing the timepiece element including applying a coating on the blank of the timepiece element overmoulded on the second part, and withdrawing the finished timepiece element from the second part, which includes breaking an injection point connecting the timepiece element to the second part in preparation for mounting thereof on the timepiece component.
STABLE POLYCARBONATE COMPOSITION
A composition includes a polycarbonate resin, a heat stabilizer, and an acid stabilizer. An article formed from the composition, when tested using a 2.5 mm color plaque, includes a level of free OH groups that is less than a level of free OH groups of a reference article injection molded from a substantially similar reference composition consisting essentially of the polycarbonate resin without the heat stabilizer and the acid stabilizer. Methods for forming the molded article in accordance with the above are also described.
COMPUTER-IMPLEMENTED SIMULATION METHOD FOR INJECTION-MOLDING PROCESS
A computer-implemented simulation method for use in a molding process by a computer process is disclosed. The method includes steps of specifying a simulating domain comprising a mold cavity and a barrel of an injection machine, wherein the barrel is configured to connect to the mold cavity; creating at least one mesh by dividing at least part of the simulating domain; specifying boundary conditions of the mesh by taking into consideration at least one motion of a screw in the barrel; and simulating a first injection-molding process of a molding material by using the boundary conditions to generate a plurality of molding conditions.
MOLD CARRIER FOR INJECTION MOLDING
Provided is a mold carrier. The mold carrier comprises a mold bearing chassis, a pressure bearing plate, and a tie bar. The mold bearing chassis includes a plurality of molds disposed therein. Each mold has one or more mold cavities. The pressure bearing plate is configured to physically couple to the mold bearing chassis during an injection molding process. The tie bar runs through the center of the mold bearing chassis and the pressure bearing plate. The mold bearing chassis is configured to allow components to be removed from their molds without separating the mold bearing chassis from the pressure bearing plate.
MOULD TOOL, METHOD OF ASSEMBLING A MOULD TOOL AND METHOD OF MANUFACTURE USING A MOULD TOOL
A mould tool (100) is provided which has a multipart mould layer assembly (200; 300; 400; 500; 600) which may either be formed from a carrier (202; 302; 402; 502) and an insert (206; 306; 406; 506) defining a mould profile, or a mould face component (602; 702) having a plurality of stackable blocks (630, 632, 634) which can be assembled to form a mould layer.
Method for reproducing injection molded parts of quality and injection molding unit for performing the method
A time variation of an internal pressure of the molding cavity of a multi-phase injection molding machine is detected and represented as an internal pressure graph. An internal pressure graph recorded during a production cycle that produced an injection molded part satisfying a predefined quality characteristic is used as a reference graph. If the internal pressure graph of the current production cycle exceeds a predefined threshold value, then a current machine parameter is changed so as to adapt an internal pressure graph of a subsequent production cycle to the reference graph. Each phase of the production cycle is assigned its own machine parameter determined to have a significant impact on the quality of the parts produced. The assigned machine parameters are changed in a predefined order in a plurality of production cycles wherein exactly one assigned machine parameter is changed per production cycle.
Footwear mold system for injection-molding
Tooling and components of an injection-molding system may be used to mold a foam article. The tooling and components may include features that control parameters of the injection-molding and foaming process, such as temperature, pressure, shot size, shot placement, and the like.