Patent classifications
B29C2945/76545
Injection molding flow control apparatus and method
An apparatus for controlling the rate of flow of fluid mold material from an injection molding machine to a mold cavity, the apparatus comprising: a manifold having a fluid delivery channel, an actuator interconnected to a valve pin having a tip end drivable between a first position, a second position upstream and a third position upstream of the second position, the actuator and the valve pin being translationally driven by a valve system adjustable between a start position, a plurality of intermediate drive rate positions and a high drive rate position, a pressure sensor and a controller, the pressure sensor sensing a metered pressure of a drive fluid, the controller instructing the valve system to drive valve pin continuously upstream and including instructions that instruct the valve system to move according to a predetermined profile of metered pressures from the start position to selected intermediate drive rate positions and subsequently to the high drive rate position.
PLASTIC ARTICLE FORMING APPARATUSES AND METHODS FOR CONTROLLING MELT FLOW
A process of forming molded articles using an injection molding apparatus is provided. The process includes providing a thermoplastic material to the injection molding apparatus. The thermoplastic material is heated such that the thermoplastic material is in a molten state. The molten thermoplastic material is injected into at least one mold cavity of the injection molding apparatus using an injection element. A melt pressure of the thermoplastic material filling the at least one mold cavity is monitored using a sensor. The sensor provides a signal indicative of melt pressure in the cavity to a controller. The controller controls the injection element thereby changing melt pressure of the thermoplastic material filling the at least one mold cavity based on the signal to reach a target cavity pressure. A molded article is formed by reducing a mold temperature of the thermoplastic material within the at least one mold cavity.
MULTILAYER CONTAINER AND METHOD FOR PRODUCING MULTILAYER CONTAINER
Provided are a multilayer container and a method for producing a multilayer container. The multilayer container includes: a polyolefin layer containing an acid-modified polyolefin and an acid-unmodified polyolefin; and a polyamide resin layer being in contact with the polyolefin layer and containing a polyamide resin, which contains a polyamide resin (a) containing diamine-derived structural units and dicarboxylic acid-derived structural units, 70 mol % or more of the diamine-derived structural units being derived from meta-xylylenediamine, and 30 mol % or more of the dicarboxylic acid-derived structural units being derived from an ,-linear aliphatic dicarboxylic acid having from 4 to 20 carbons. The acid-unmodified polyolefin has a melt flow rate of 20 g/10 minutes or greater, the polyamide resin contained in the polyamide resin layer has a melt flow rate of 5 g/10 minutes or greater, and a difference between a melt flow rate of the polyolefin layer and a melt flow rate of the polyamide resin layer is in a range of from 10 to 53 g/10 minutes.
Method for controlling the filling of at least one cavity
A method for controlling the filling of at least one cavity in a device for producing an object, in particular in an injection molding machine, wherein a melt is inserted into the cavity through an opening, and the width thereof is altered, wherein the width of the opening is also to be changed and adjusted, that is, fixed, in a position between a closed position and a maximal open position.
CAP TOOL WITH LOAD CELL
A fastener sealing tool that utilizes curable material to seal the area around a fastener connected to a surface. In one embodiment of the invention the fastener sealing tool is a manually operated tool, hand operated by a user who visually identifies the fastener to be sealed and then operates the fastener sealing tool to seal the desired fastener. In a second embodiment of the invention the fastener sealing tool is an end of arm tool for a robot that automatically identifies or is programmed to move to the location of the fastener, and then seal the fastener using the fastener sealing tool. The fastener sealing tool utilizes a load cell to control the flow of material and to detect certain unwanted conditions.
CELL DEVICE
A cell device includes a housing including an accommodation space and a door connected to the accommodation space, a movable device arranged in the accommodation space, and an operation section arranged in the accommodation space and configured to operate the movable device, wherein the door includes a light blocking section having a light blocking property and a light transmitting section having light transmissivity and in a state where the door is closed, the light blocking section overlaps with the operation section when the housing is viewed from a door side along a normal direction of the door. The operation section is arranged in the accommodation space so as to face the door and is arranged further to the door side than is the movable device.
INJECTION ASSEMBLY
An injection assembly including a cover part which covers an upper surface of a controller and in which a plurality of injection holes are formed to correspond to positions of a plurality of heating elements and a nozzle unit including a plurality of nozzles to simultaneously inject an injection material into the plurality of injection holes, wherein a pressure sensor is disposed in each of the plurality of nozzles to measure an internal pressure of the nozzle and to control an injection speed based on the measured internal pressure.
NON-COAXIALLY MOUNTED ELECTRIC ACTUATOR AND TRANSMISSION
An apparatus for controlling the rate of flow of fluid mold material comprising: a manifold, a valve pin having a pin axis, a pin connector and a stem, the valve pin being drivable into and out of open and closed positions relative to the gate, an electric actuator comprising an electric motor comprised of a motor housing that houses a drive shaft having a drive gear and a drive axis, a transmission comprised of a transmission gear having a gear axis, the drive gear, the transmission gear and the valve pin being drivably interconnected and arranged such that the drive axis and the gear axis are non-coaxially mounted or disposed relative to each other and the valve pin is drivable linearly along the pin axis, wherein one or the other of the motor housing or the transmission housing are removably attached to a top clamping or mounting plate that is mounted upstream of the manifold and fixedly interconnected to a mold.
METHOD OF INJECTION MOLDING USING ONE OR MORE EXTERNAL SENSORS AS A VIRTUAL CAVITY SENSOR
A injection molding method involves measuring, using at least one external sensor, a change in a parameter of a mold side of a mold cavity, approximating a condition within the mold cavity based on the change in the parameter, such as pressure within the mold cavity or flow front position, and comparing the approximated condition to a trigger point,. If the approximated condition equals or exceeds the trigger point, activating a virtual cavity sensor having an optimal pre-defined pressure-time curve, and upon activation, the virtual cavity sensor tracks an approximated condition calculated from the change in parameter measurements measured by the at least one external sensor over time. In an embodiment, results of the approximated parameter tracking can be used in conjunction with an optimal pre-defined pressure-time curve.
INJECTION MOLDING CONTROLLER AND SYSTEM
An injection molding controller and other techniques are used for injecting a resin that foams substantially uniformly in a mold. An injection molding controller (2) for feeding a material to be mixed into a resin to be injected includes a control unit (3) that obtains feed information (7a) including a feed speed of the material based on resin amount information (6a) including a resin amount of molten resin filling a space in front of a screw (17c) in an injection molding device (10) per predetermined time when the screw retracts to a predetermined weighing position (19).