B29C2945/76568

CONTROL DEVICE AND CONTROL METHOD FOR INJECTION MOLDING MACHINE
20210094214 · 2021-04-01 ·

A control device for an injection molding machine includes a pressure acquisition unit that acquires a resin pressure, a measurement unit that measures an elapsed time period or a rotation amount of the screw from when the screw has reached a predetermined metering position, a reverse rotation control unit that causes the screw to be rotated in reverse from when the screw has reached the predetermined metering position, and a condition determination unit that determines the reverse rotation time period based on a required time period from when the screw has reached the predetermined metering position until when the resin pressure falls to a target pressure, or determines the reverse rotation amount based on a required reverse rotation amount from when the screw has reached the predetermined metering position until when the resin pressure falls to the target pressure.

Method and apparatus for decorative molding

A method for decorative molding capable of reducing a preparation time at the time of replacing a mold and expecting improvement in positioning accuracy of a decorative pattern in a molded article includes supplying a film on which a decorative pattern is formed between a first mold and a second mold in a mold open state of a mold, imaging a mold-side alignment mark recorded in the mold and a film-side alignment mark recorded in the film by a camera, positioning the film with respect to the mold by moving the film so that the film-side alignment mark comes close to the mold-side alignment mark, injecting resin into the mold in a mold closed state in which the film is sandwiched between the first mold and the second mold and cooling the resin to form a molded article and opening the mold and taking out the molded article in which the decorative pattern of the film is transferred to the surface.

Method of manufacturing in-mold decorative molded article

A method of manufacturing an in-mold decorative molded article includes supplying an in-mold transfer foil to a metal mold, injecting and cooling a molding resin and taking out an molded article formed of the molding resin cooled and cured in the metal mold in which a clear layer and a transfer layer having a decorative figure in the in-mold transfer foil are integrated on the surface by opening the mold, molding the molded article integrally with a cutting portion not necessary for a target product inside the metal mold by the molding resin at an outer periphery of the product and arranging a boundary of a printing region of the clear layer in the in-mold transfer foil in the cutting portion so as to be larger than the outer periphery of the product.

Teaching method for system for taking out molded product and apparatus for taking out molded product

An image display device displays an image such that a pair of reference symmetric structure portions, e.g. a pair of guide pins, are included in a captured image displayed on a display section, the pair of reference symmetric structure portions being located symmetrically with respect to a second virtual plane which extends in the opening direction and the vertical direction and includes a virtual center line of the molding apparatus which extends in the opening direction. A teaching execution section is used to determine the lateral position of an approach frame in the take-out operation by changing the position of the approach frame such that the center of an imaging range is located at a middle position between the pair of reference symmetric structure portions included in the captured image.

Non-coaxially mounted electric actuator and transmission
11007692 · 2021-05-18 · ·

An apparatus for controlling the rate of flow of fluid mold material comprising: a manifold, a valve pin having a pin axis, a pin connector and a stem, the valve pin being drivable into and out of open and closed positions relative to the gate, an electric actuator comprising an electric motor comprised of a motor housing that houses a drive shaft having a drive gear and a drive axis, a transmission comprised of a transmission gear having a gear axis, the drive gear, the transmission gear and the valve pin being drivably interconnected and arranged such that the drive axis and the gear axis are non-coaxially mounted or disposed relative to each other and the valve pin is drivable linearly along the pin axis, wherein one or the other of the motor housing or the transmission housing are removably attached to a top clamping or mounting plate that is mounted upstream of the manifold and fixedly interconnected to a mold.

Controller arrangement for injection molding system

An injection molding apparatus (10) comprising a signal converter (1500) interconnected to a machine controller (MC) of an injection molding machine (IMM) that generates standardized signals (VPS), the signal converter (1500) receiving and converting the standardized signals (VS) to a command signal (MOPCS, PDCVS) that is compatible with a signal receptor or interface of an electrically powered actuator (940e, 941e, 942e) or a signal receptor, interface or driver of a proportional directional control valve (V, V1, V2) that drives a fluid driven actuator (940p, 941p, 942p) to respectively operate the electrically powered actuator (940e, 941e, 942e) or the proportional directional control valve (V, V1, V2) to move in a direction that operates to either begin an injection cycle and to end an injection cycle.

PROCESS AND APPARATUS FOR INJECTION MOLDING OF PLASTIC MATERIALS
20210069954 · 2021-03-11 ·

A method for injection molding of plastic material by means of at least one injector whose pin valve can be displaced between a fully closed position and a maximum controlled fashion according to a position and speed of the pin valve. During displacement of the pin valve from the fully closed position to the maximum open position, and/or vice versa, the pin valve is stopped in intermediate positions and the displacement speed thereof is uniform and constant. An initial opening step at maximum speed and one or more steps of inversion of the motion of the pin valve can be provided for.

System and method for applying moldable material to a pipe
10960588 · 2021-03-30 · ·

A molding system for applying moldable material to a pipe. An elongate mold has at least one elongate mold member movable relative another elongate mold member between open and closed positions. In the closed position, the mold may define an elongate vent between the mold members that extends along the longitudinal axis of the mold. Air in the mold cavity displaced by moldable material received into the mold cavity vents through the elongate vent along the longitudinal axis of the mold. The mold can include a positioner that positions the mold members in the closed position while the mold is filled with the moldable material. The positioner also allows movement of the first mold member toward the open position to partially open the mold as the moldable material cures to reduce forces imparted upon the mold due to expansion of the moldable material during curing.

Molding system for applying a uniform clamping pressure onto a substrate

A molding system for encapsulating electronic devices mounted on a substrate, the molding system comprising a first mold chase with a first mold chase surface and a second mold chase with a second mold chase surface opposite to the first mold chase surface, the first and second mold chase surfaces being operative to clamp onto the substrate and to apply a clamping pressure thereto. The molding system further comprises a first sensor located at a first position for determining a first relative distance between the substrate and a mold chase facing the substrate at the first position, and a second sensor located at a second position for determining a second relative distance between the substrate and a mold chase facing the substrate at the second position. The molding system also comprises a first actuator located adjacent to the first position and a second actuator located adjacent to the second position, wherein the first and second actuators are operative to adjust the first relative distance with respect to the second relative distance for applying a uniform clamping pressure onto the substrate.

Valve pin position and velocity control method and apparatus

Injection molding system having a flow control apparatus and method that controls the movement and/or rate of movement of a valve pin over the course of an injection cycle to cause the pin to move to one or select positions and/or to control the rate of movement of the pin over the course of the injection cycle. In one embodiment the method includes steps of: a) first controllably operating the actuator to drive the valve pin upstream beginning from the first closed position (50) to be moved to and held in a first selected position (51) for a first selected period of time during the course of an injection cycle, the first selected position (51) being the full open position; b) second controllably operating the actuator to drive the valve pin, during the injection cycle, downstream beginning from the first selected position (51) to be moved to and held in a second closed position (52) for a second selected period of time; c) third controllably operating the actuator to drive the valve pin, during the injection cycle, upstream beginning from the second closed position (52) to be moved to and held in a second selected position (53) for a third selected period of time, the second selected position being an intermediate position or the full open position; and d) fourth controllably operating the actuator to drive the valve pin, during the injection cycle, downstream beginning from the second selected position (53) to be moved to a third closed position (54).