System and method for monitoring system parameters from multiple independent controllers that monitor and control an injection process. In one embodiment the method includes steps of: establishing a common graphical user interface (common GUI) for viewing system parameters of a tool based injection molding system (IMS), the IMS including a plurality of different local controllers that control different tool based system functions of the IMS and one common graphical user interface (local GUI) with GUI routines specific to the local controllers for set up and monitoring of the respective tool based system function of the respective local controllers; providing set up parameters, to each of the local controllers, for establishing the injection molding processes receiving, from each of the local controllers, data indicating a local state of the respective tool based system function; propagating to the common GUI one or more common views of the set up parameters and received local states of the various tool based system functions, the common views comprising a common set of graphical routines for set up and monitoring of the tool based system functions of the IMS and for providing input to one or more of the local controllers.

An apparatus for controlling the rate of flow of a fluid mold material comprising: a manifold, an actuator interconnected to a valve pin, a position sensor that senses position of the valve pin, a controller that controls movement of the actuator according to instructions that instruct the actuator to drive the valve pin upstream at one or more selected intermediate velocities in response to receipt by the controller of a signal from the position sensor that the valve pin is disposed in the one or more intermediate upstream gate open positions.

Apparatus and method for detecting a position of an actuator piston driving a valve pin in an injection molding system. The apparatus includes an actuator housing having a body portion, surrounding an axial bore, of a substantially non-magnetic and/or magnetically permeable material, a piston, movable within the axial bore for driving a valve pin, the piston including a magnetic member generating a magnetic field such that axial movement of the piston in the bore modifies the magnetic field according to the position of the piston relative to a detection position, and a magnetic field detector attached to an exterior surface of the body portion at the detection position for detecting the magnetic field associated with the position of the piston and generating an output signal determined by the piston position.

An apparatus for controlling the rate of flow of mold material to a mold cavity, the apparatus comprising: an injection molding machine and a manifold; an actuator interconnected to a valve pin having a tip end; a valve system in fluid communication with the actuator to drive the actuator at one or more rates of travel, the valve system having a start position, one or more intermediate drive rate positions and a high drive rate position, the start position holding the valve pin in a gate closed position; a controller that instructs the valve system to move from the start position to the one or more intermediate drive rate positions and to remain in the one or more intermediate drive rate positions for one or more corresponding predetermined amounts of time.

The present invention provides an injection device which is capable of injecting a certain amount of a resin material in each injection process, while suppressing entry of air into a barrel and cost increase due to increase in the number of components. An injection device 1 according to the present invention is provided with: a resin material inlet 13; a drive unit 20 which generates a driving force for injecting a resin material from an injection port 12; a plunger 17 which is provided so as to be movable forward and backward in the axial direction of a barrel 11, and moves backward when the resin material flows into the barrel 11 and injects the resin material filled in the barrel 11 through the injection port 12 by moving forward within the barrel 11; a pusher member 18 which pushes the plunger 17 toward the injection port 12 of the barrel 11; a driving force transmission unit 21 which transmits the driving force generated in the drive unit 20 to the pusher member 18; and a control unit 25 which controls these constituent units so that the inflow of the resin material into the barrel 11 is started and measurement of the resin material is completed when the load received by the drive unit 20 from the pusher member 18 located at a specified position reaches a predetermined value.

Disclosed is a method of adjusting a motion profile of a shooting pot plunger for use in a molding system, the shooting pot plunger slidably movable within a shooting pot cavity, the method comprising: sensing a characteristic at a predetermined location in an injection circuit of the molding system; determining that the sensed characteristic is outside of a threshold range; adjusting the motion profile of the shooting pot plunger to account for determining that the sensed characteristic is outside of the threshold range; and storing the adjusted motion profile in a memory.

A molding method for the production of articles molded by injecting plastic material into a mold cavity by a plurality of injectors electrically sequentially actuated under an electronic control according to a cycle providing for a step for filling the mold cavity, followed by a step for packing the plastic material in the mold cavity. Each injector, regardless of both its position with respect to the mold cavity and its opening speed, is controlled in at least one of the following control modes: i) partially closing the injector from a maximum open condition to a less opened condition in the filling step, ii) setting the injector in a partially open condition and then opening the injector to a more opened condition, in the packing step.

Injection molding apparatuses and methods wherein a valve pin is controllably driven upstream and downstream along an axis between a first closed position where the tip end of the valve pin obstructs the gate to prevent the injection fluid from flowing into the cavity, a full open position and one or more intermediate positions, wherein the valve pin is drivable to be disposed or held in a selected intermediate position for a selected period of time during the course of an injection cycle where the tip end of the valve pin restricts flow of injection fluid through the gate to the mold cavity.

A device for molding a semiconductor package including an upper mold configured to retain a substrate thereon, the substrate having semiconductor chips thereon, a lower mold defining a cavity and including a plurality of moving blocks, a bottom surface of the cavity defined by the moving blocks, the cavity configured to contain a molding resin, the moving blocks movably arranged under the cavity, a driving unit configured to movably drive the moving blocks, and a controller configured to control an raising order of the moving blocks by controlling the driving unit may be provided.

The invention relates to a device for handling and/or transporting workpieces (5), in particular for removal of injection-molded items from an injection-molding machine, wherein a handling robot (4) having a programmable control and regulating unit (10) is provided that comprises a gripper (6) having at least one suction nozzle (7) for grasping of the workpiece (5) or fixating it by suction. In the gripper (6) of the handling robot (4) a distance-measuring device (8) for detection of the distance (a.sub.1+a.sub.2) from the gripper (6) to a reference point or a reference surface (9), for example to the mold tool half (2), which is preferably movable, with the workpiece (5), is provided. The measured value of the distance-measuring device (8) is fed into the control and regulation unit (10). The distance-measuring device (8) can be a light-transit time measuring device, in particular a time-of-flight (TOF) sensor.