An injection molding machine uses a native controller and a retrofit controller to effectively control its operation. The controllers may determine and/or receive information regarding the machine's maximum load capacity, and may also determine a current operational load value of the machine. The retrofit controller may cause the machine to operate at any number of combinations of settings of operational parameters which result in the machine operating at or below the maximum load value by adjusting any number of machine parameters associated with the injection molding machine based on feedback sensors measuring real-time operating conditions of the machine.

A molding method of a connector portion including an electric wire with a core wire, a terminal metal fitting and a mold portion, the molding method of insert-molding the mold portion with a plurality of molding dies forming a cavity corresponding to the mold portion, includes an injection step of closing the molding dies so that the insulating coating is compressed and deformed and injecting and filling a mold resin as a synthetic resin material of the mold portion into the cavity; and a mold opening step of separating the molding die in a mold opening direction while the mold resin has fluidity so that leakage of the mold resin is prevented by an elastic return pressure of the insulating coating.

A hydraulic system for a cyclically operating shaping machine includes at least one hydraulic drive unit for cyclically driving a component of the shaping machine at a start time; at least one pump; and at least one hydraulic accumulator which can be discharged for driving the at least one hydraulic drive unit and which can be charged up by operation of the at least one pump. An open-loop or closed-loop control unit is also provided for control of the at least one pump. The open-loop or closed-loop control unit is adapted to operate the at least one pump continuously until the start time of the at least one hydraulic drive unit to charge up the at least one hydraulic accumulator until the start time of the hydraulic drive unit.

For in mold spraying, a double-inclined mixing nozzle is connected obliquely and fixedly with a side surface of a third half-mold through a lateral sealing structure and connected with a side surface of a first half-mold in an inclined and sealing manner, side faces of a first half-mold and the third half-mold are respectively provided with installation inclined surfaces. A lateral sealing structure includes a mounting plate and a sealing member. The sealing member is sleeved on the double-inclined mixing nozzle and is in transition fit with the double-inclined mixing nozzle and the mounting plate respectively. A butt sealing groove provided on the installation inclined surface of the first half-mold and is in sealing fit with the mounting plate.

In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.

A safety apparatus includes a safety bar that is capable of moving in a mold clamping direction and a mold opening direction, in conjunction with a moving platen provided with a movable mold, and a latch that contacts the safety bar when a door, which is provided in a cover of an injection molding device, is open, wherein the latch includes a notch in a surface thereof on the mold-opening-direction side.

A hydraulic system for a cyclically operating shaping machine includes at least one hydraulic drive unit for cyclically driving a component of the shaping machine at a start time; at least one pump; and at least one hydraulic accumulator which can be discharged for driving the at least one hydraulic drive unit and which can be charged up by operation of the at least one pump. An open-loop or closed-loop control unit is also provided for control of the at least one pump. The open-loop or closed-loop control unit is adapted to operate the at least one pump continuously until the start time of the at least one hydraulic drive unit to charge up the at least one hydraulic accumulator until the start time of the hydraulic drive unit.

An LWRT plus fabric injection overmolding process for the direct injection molding of thermoplastic features onto the B-side of a formed, finished Light Weight Reinforced Thermoplastic panel. The panel having an A-side finish cloth, non-woven, TPO, Vinyl or similar material placed into the injection molding press and injection molding tool, and then the features are injection molded onto the panel without damaging the A-side finish.

In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.

An Injection molding apparatus injection molding apparatus (10a) comprising: one or more first downstream channels (166, 166a, 166b) and associated first gates (34, 34a, 34b) that deliver injection fluid (18) to a first cavity (300a) of a mold system (302, 303) and to one or more second downstream channels (168, 168a, 168b) and associated second gates (32, 32a, 32b) that deliver injection fluid to a second cavity (300b) of the mold system (302, 303), the mold system being clamped together under a selected force, the apparatus including a first upstream valve (118) that enables and disables flow of the injection fluid to the first gates (34, 34a, 34b) and a second upstream valve (108) that enables and disables flow of the injection fluid to the one or more second gates (32, 32a, 32b), the apparatus including a control system (20) adapted to open or enable flow of the injection fluid (18) to the one or more first gates (34, 34a, 34b) at a first selected time and to further instruct the second upstream valve (108) to open or enable flow of the injection fluid (18) to the one or more second gates (32, 32a, 32b) at a second selected time that is delayed relative to the first selected time during the course of an injection cycle.