B29C2945/76732

System for monitoring the position of the closing unit of an injection molding machine

The invention relates to a system for monitoring the position of the closing unit of an injection-molding machine, by bypassing a light curtain that serves to secure the closing unit and the tool area of the injection-molding machine, wherein the injection-molding machine has at least one molding tool that consists of at least two parts, which tool encloses at least one mold cavity, wherein the injection-molding machine has a programmable logic controller (PLC) for controlling the movement monitoring module (MOC) for indirect position monitoring of the closing unit and of the position of the molding tool parts relative to one another, wherein distance measuring sticks are provided as sensors, the signals of which are processed in the PLC via the MOC, wherein the tool parts must maintain a spacing gap, relative to one another, after the closing pressure has been built up and the mold has been filled, during the subsequent bumping step, which gap has a specific maximal value assigned to it, with the injection-molding machine shutting off if this value is exceeded.

Method for controlling injection molding machine and injection molding machine

In an injection molding machine in which intermediate molds are disposed movably in a mold opening/closing direction between a movable platen attached with a movable mold and a stationary platen attached with a stationary mold, setting is simplified when individually setting a setting value related to molding using the movable mold and the intermediate mold and a setting value related to molding using the stationary mold and the intermediate mold. In a method for controlling an injection molding machine in which intermediate molds are disposed movably in a mold opening/closing direction between a movable platen attached with a movable mold and a stationary platen attached with a stationary mold, single setting enables setting of both of a setting value related to molding using the movable mold and the intermediate mold and a setting value related to molding using the stationary mold and the intermediate mold.

INJECTION MOLDING MACHINE AND FLASH PREVENTION METHOD
20210086424 · 2021-03-25 ·

When an injection molding machine performs molding, the mold clamping force on the mold is adjusted on the basis of a mold displacement of the mold or the injection peak pressure and injection foremost position so that the molding is performed without causing flash and by an appropriate mold clamping force with which energy can be reduced. The amount of mold displacement and also the injection peak pressure and the injection foremost position are monitored during automatic operation. If there occurs no mold displacement change exceeding a threshold or if there occurs no injection peak pressure anomaly or injection foremost position anomaly exceeding thresholds, the automatic operation is continued. If the mold displacement change occurs or if the injection peak pressure anomaly and the injection foremost position anomaly occur, the operation of the injection molding machine is stopped.

Control device for injection molding machine and control method for injection molding machine
10906223 · 2021-02-02 · ·

A control device for an injection molding machine has a first operation condition setup unit for setting an operation condition for a setting operation, a conversion table for storing in pairs an operation condition for the setting operation and an operation condition for a pull operation, a second operation condition setup unit for setting, by reference to the conversion table, an operation condition for the pull operation in correspondence to the operation condition for the setting operation set by the first operation condition setup unit, and a driving command generation unit for generating driving commands which drive the injection molding machine to perform the setting operation and the pull operation in accordance with the operation conditions set by the first operation condition setup unit and the second operation condition setup unit.

PROCEDURE FOR CHECKING THE SUITABILITY OF A SHAPING TOOL
20200391423 · 2020-12-17 ·

Method for checking the suitability of a moulding tool for a defined moulding process includes providing an electronic dataset in which each of different features of a moulding tool has a range of possible values; selecting a feature of the electronic dataset as a characterizing feature; establishing an identity of the moulding tool by at least one value of the value range of the characterizing feature, wherein a moulding tool to be checked is regarded as identical to the moulding tool precisely when the established value is present in relation to the characterizing feature; providing an electronic tool dataset including a plurality of different features; allocating the electronic tool dataset to the moulding tool with the established identity by a computing unit; and checking the electronic tool dataset with the computing unit in relation to the suitability of a moulding tool with the established identity in the defined moulding process.

MOLD CARRIER FOR INJECTION MOLDING
20200368954 · 2020-11-26 ·

Provided is a mold carrier. The mold carrier comprises a mold bearing chassis, a pressure bearing plate, and a tie bar. The mold bearing chassis includes a plurality of molds disposed therein. Each mold has one or more mold cavities. The pressure bearing plate is configured to physically couple to the mold bearing chassis during an injection molding process. The tie bar runs through the center of the mold bearing chassis and the pressure bearing plate. The mold bearing chassis is configured to allow components to be removed from their molds without separating the mold bearing chassis from the pressure bearing plate.

Method for reproducing injection molded parts of quality and injection molding unit for performing the method
10836088 · 2020-11-17 · ·

A time variation of an internal pressure of the molding cavity of a multi-phase injection molding machine is detected and represented as an internal pressure graph. An internal pressure graph recorded during a production cycle that produced an injection molded part satisfying a predefined quality characteristic is used as a reference graph. If the internal pressure graph of the current production cycle exceeds a predefined threshold value, then a current machine parameter is changed so as to adapt an internal pressure graph of a subsequent production cycle to the reference graph. Each phase of the production cycle is assigned its own machine parameter determined to have a significant impact on the quality of the parts produced. The assigned machine parameters are changed in a predefined order in a plurality of production cycles wherein exactly one assigned machine parameter is changed per production cycle.

INJECTION MOLDING APPARATUS AND INJECTION MOLDING METHOD

An injection molding apparatus including an injection device, a mold, a gas supply device, and a temperature control device is provided. The mold has a mold cavity, wherein the injection device is adapted to inject a material into the mold cavity. The gas supply device is adapted to supply a gas to the mold cavity such that the pressure in the mold cavity is increased. The temperature control device is adapted to control the temperature in the mold cavity. In addition, an injection molding method is also provided.

Controller for injection molding machine
10695968 · 2020-06-30 · ·

A controller includes a mold movement control unit that moves a movable mold between a first position separated from a fixed mold and a second position at which mold closing is completed; a determining unit determines the presence of abnormalities in at least one of the movable mold and the fixed mold on the basis of inspection information acquired from at least one of the movable mold and the fixed mold and outputs a confirmation signal related to the presence of abnormalities; and a mold stopping unit that stops movement of the movable mold on the basis of whether the confirmation signal output from the determining unit is acquired while a safety confirmation condition is satisfied after the mold movement control unit starts moving the movable mold from the first position toward the second position.

GUITAR AND MANUFACTURING METHOD THEREOF
20200184936 · 2020-06-11 ·

A guitar includes fibers of lengths between 0.2 millimeters to 3 millimeters. The guitar further includes a guitar body, a headstock board, a soundboard, a fretboard, and a guitar bridge. Each of the guitar body, the headstock board, the soundboard, the fretboard, and the guitar bridge is a continuous and single structure. The disclosure also relates to a guitar and a method for manufacturing a guitar. The guitar is superior to the traditional acoustic guitars in terms of volume and mechanical performance, so that a service life of the guitar of the application can be increased by 2 to 3 times compared with traditional acoustic guitars and durable.