B29C2945/76936

Method for the production of plastic moulded parts

A method is described for producing fibre-reinforced plastic moulded parts, wherein endless fibre strands are fed by a fibre braking device and/or cut fibres via a gravimetric metering device, and a plastic material to be melted, by a volumetric metering device are fed to a single-screw plasticizing unit. Plastic material which is molten and is mixed with fibre material is injected into a moulding tool by an injection stroke of the plasticizing screw. According to the application, the ACTUAL mass flow of the plastic material is calculated from the ACTUAL volume flow of the plastic material and from the ACTUAL mass flow of the fibre material. The ACTUAL mass flow of the plastic material is compared to a TARGET mass flow of the plastic material, and the rotation speed n.sub.d of the rotary drive of the metering element of the metering device is adapted.

Injection molding adaptive compensation method based on melt viscosity fluctuation

An injection molding adaptive compensation method based on melt viscosity fluctuation comprising: initializing equipment; in a pre-calculation stage, introducing melt into a mold cavity at a constant rate, collecting pre-calculation parameters in each sampling period T, and obtaining a first injection work in the pre-calculation stage by using a first calculation formula; in a self-adaptation stage, introducing the melt into the mold cavity at a constant rate, collecting adaptive parameters in each sampling period T, and obtaining a second injection work in the self-adaptation stage by using a second calculation formula; calling the PVT characteristics of current processing raw materials to construct a PVT relation function, and obtaining an optimized V/P switching point by using a PVT weight control model; and according to the injection work at the pre-calculation stage and the injection work at the present stage, obtaining an optimized holding pressure according to an injection work adjustment model.

Injection molding apparatus and method for automatic cycle to cycle cavity injection
11752673 · 2023-09-12 · ·

An injection molding system comprising: a first selected valve, one or more downstream valves, delivering a fluid to a mold cavity, at least one fluid property sensor that detects a flow front of fluid material flowing downstream through the mold cavity at a trigger location within the cavity disposed between the first gate and at least one selected downstream gate, a controller instructing an actuator associated with the downstream gates to open the gates at a predetermined open gate target time on a first injection cycle, each valve associated with a position sensor that detects opening of a gate at an actual open gate time to the controller, the controller automatically adjusting time of instruction to open the gates on a subsequent injection cycle by an adjustment time equal to any delay in time between the predetermined open gate target time and the actual open gate time.

Hydraulic system for a cyclically working molding machine and method for operation of such a hydraulic system

A hydraulic system for a cyclically operating shaping machine includes at least one hydraulic drive unit for cyclically driving a component of the shaping machine at a start time; at least one pump; and at least one hydraulic accumulator which can be discharged for driving the at least one hydraulic drive unit and which can be charged up by operation of the at least one pump. An open-loop or closed-loop control unit is also provided for control of the at least one pump. The open-loop or closed-loop control unit is adapted to operate the at least one pump continuously until the start time of the at least one hydraulic drive unit to charge up the at least one hydraulic accumulator until the start time of the hydraulic drive unit.

Sequential injection to multiple mold cavities
11618196 · 2023-04-04 · ·

An Injection molding apparatus injection molding apparatus (10a) comprising: one or more first downstream channels (166, 166a, 166b) and associated first gates (34, 34a, 34b) that deliver injection fluid (18) to a first cavity (300a) of a mold system (302, 303) and to one or more second downstream channels (168, 168a, 168b) and associated second gates (32, 32a, 32b) that deliver injection fluid to a second cavity (300b) of the mold system (302, 303), the mold system being clamped together under a selected force, the apparatus including a first upstream valve (118) that enables and disables flow of the injection fluid to the first gates (34, 34a, 34b) and a second upstream valve (108) that enables and disables flow of the injection fluid to the one or more second gates (32, 32a, 32b), the apparatus including a control system (20) adapted to open or enable flow of the injection fluid (18) to the one or more first gates (34, 34a, 34b) at a first selected time and to further instruct the second upstream valve (108) to open or enable flow of the injection fluid (18) to the one or more second gates (32, 32a, 32b) at a second selected time that is delayed relative to the first selected time during the course of an injection cycle.

Method and device for the variothermal temperature control of injection moulds

A method for the variothermal temperature control of an injection mould using a temperature control device, the method including at least the following steps: in a learning phase, determining a temperature control characteristic of the temperature-controllable system including at least the injection mould and the temperature control device, in order to obtain individual reference values for the system, with which the temperature control device can be controlled in order to obtain a nominal temperature profile; and in a production phase: temperature control of the injection mould with the reference values determined during the learning phase; determining deviations of an actual temperature profile of the injection mould in relation to the nominal temperature profile during the production cycle and calculating corrected reference values from these deviations; and carrying out a resulting production process using the corrected reference values.

Molding system for preparing an injection-molded article

The present disclosure provides an injection-molding system for preparing an injection-molded article using a computer-aided engineering (CAE) simulation. The molding system includes a molding machine; a mold disposed on the molding machine and having a mold cavity for being filled with a molding resin; a processing module configured to generate a stress distribution of the molding resin in the mold cavity based on a molding condition for the molding machine, wherein the stress distribution of the molding resin is generated by taking into consideration an elastic effect of the molding resin; and a controller coupled to the processing module and configured to control the molding machine with the molding condition using the generated stress distribution of the molding resin to perform an actual molding process for preparing the injection-molded article.

Multi-Layer Injection Molded Container
20220193967 · 2022-06-23 ·

A coinjection molded multi-layer container includes an inner layer, an outer layer, and a barrier layer. The inner layer includes a first polymeric material and forms an inside surface of the container. The outer layer includes the first polymeric material and forms an outside surface of the container. The barrier layer is located between the inner layer and the outer layer and includes a second polymeric material less permeable to gas than the first polymeric material. The barrier layer is biased toward the inside surface or the outside surface such that the inner layer and the outer layer have different thicknesses.

Multi-layer injection molded container

A coinjection molded multi-layer container includes an inner layer, an outer layer, and a barrier layer. The inner layer includes a first polymeric material and forms an inside surface of the container. The outer layer includes the first polymeric material and forms an outside surface of the container. The barrier layer is located between the inner layer and the outer layer and includes a second polymeric material less permeable to gas than the first polymeric material. The barrier layer is biased toward the inside surface or the outside surface such that the inner layer and the outer layer have different thicknesses.

SYSTEMS AND APPROACHES FOR AUTOTUNING AN INJECTION MOLDING MACHINE
20220097273 · 2022-03-31 ·

Systems and approaches for controlling an injection molding machine and a mold forming a mold cavity and being controlled according to an injection cycle. The systems and methods include analyzing a model of at least one of the injection molding machine, the mold, and a molten material to determine initial values for one or more control parameters of the injection molding machine, and executing a run of injection cycles at the injection molding machine; measuring operation of the injection molding machine during a particular injection cycle of the run of injection cycles; determining one or more operational parameters exceed a threshold; and upon determining that the one or more operational parameters exceed the threshold, adjusting the one or more control parameters for subsequent injection cycles of the run of injection cycles.