A molding machine management system includes: an injection molding machine including a mold, an injection unit, and a mold clamping unit; a management server coupled to the injection molding machine via a network; a first camera configured to capture an image of the mold; a second camera configured to capture an image of a drive unit provided in the injection molding machine; and a storage unit that stores first moving image data which is moving image data of the mold captured by the first camera, and second moving image data which is moving image data of the drive unit captured by the second camera, in association with a shot number of the injection molding machine. The management server includes a control unit configured to cause a display unit to display the first moving image data and the second moving image data in association with the shot number.

A state determination device is capable of assisting maintenance for various injection molding machines. The state determination device acquires data related to an injection molding machine, performs numeric conversion for extracting a feature in a temporal direction or an amplitude direction, with respect to time-series data of physical quantity in the acquired data, and performs machine learning using the data obtained through numeric conversion so as to generate a learning model.

In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.

There are provided a molded product manufacturing system that can be easily adapted to IoT and an apparatus for taking out a molded product that can promote adaptation of the molded product manufacturing system to IoT. A molded product manufacturing system includes an injection molding machine, an apparatus for taking out a molded product, and one or more peripheral devices arranged around the apparatus to operate together during operation of the apparatus. The apparatus includes a communication unit operable to transmit internal data to an external server via a communication network. The communication unit of the apparatus transmits external data, which is output from the one or more peripheral devices, to external servers together with information on a die.

A system for setting injection-molding conditions and a method for setting actual molding conditions of an injection-molding machine are disclosed. The system includes a computer and an injection-molding equipment. The computer is configured to simulate, via computer-aided simulation software, a virtual molding using a plurality of design parameters to generate a plurality of provisional molding conditions. The injection-molding equipment is associated with the computer and configured to perform at least one trial molding using the provisional molding conditions to obtain a plurality of intermediate molding conditions. The computer optimizes the provisional molding conditions to obtain actual molding conditions in accordance with the intermediate molding conditions.

The invention relates to a method and system wherein an analysis system (6) measures derivative process parameters (7) from the derivative physical production process, wherein the precursor charge (3) is produced at a precursor production facility (8) at least 50 km distant from the physical production facility (2) through a precursor production process based on applied precursor production settings (9), wherein the precursor charge (3) is transported to the physical production facility (2), wherein the analysis system (6) measures precursor process parameters (11) from the precursor production process and precursor product parameters (12) from the precursor charge (3), wherein the analysis system (6) enters the applied derivative process settings (4), the measured derivative process parameters (7), the applied precursor production settings (9), the measured precursor process parameters (11), the measured precursor product parameters (12) as input to a process model (13), which process model (13) describes a computational relationship between derivative process settings, derivative process parameters, precursor production settings, precursor process parameters and precursor product parameters, to obtain updated derivative process settings (15).

An apparatus for controlling the rate of flow of mold material to a mold cavity, the apparatus comprising: an injection molding machine and a manifold; an actuator interconnected to a valve pin having a tip end; a valve system in fluid communication with the actuator to drive the actuator at one or more rates of travel, the valve system having a start position, one or more intermediate drive rate positions and a high drive rate position, the start position holding the valve pin in a gate closed position; a controller that instructs the valve system to move from the start position to the one or more intermediate drive rate positions and to remain in the one or more intermediate drive rate positions for one or more corresponding predetermined amounts of time.

In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.

An injection molding apparatus is described. It comprises a press equipped with a screw for generating molten material, and a signal generator for generating a control signal adapted for a plurality of directional valves so that they can regulate the movement of one or more actuators adapted for controlling the movement of one or more shutters which regulate a flow of molten material to the mold.

There is a signal converter connected between the press and the mold for converting the signal emitted by the generator into a signal adapted for activating one or more electric actuators, wherein the signal converter is external to the press and the mold.

An injection molding machine includes a mold clamping unit that clamps a mold unit, an injection unit that fills the mold unit clamped by the mold clamping unit with a molding material, and an ejector unit that takes out a molding product from the mold unit after the molding material with which the mold unit is filled by the injection unit is cooled and solidified, in which a communication cycle in which data is exchanged in at least one path of between two internal devices and between the injection molding machine and an external device is shorter than a control cycle in which predetermined control is performed using received data.