A Machine for Detection of Filament Feed Error in 3D Printers by draft of filament to determine if error of filament feed is occurring. The digital output can be connected to the pause input of the computer or controller. Examples of such a machine is adding a low cost solution to pause a 3d printer when a filament feed error has occurred such as by the termination of the filament or the filament seizing and save the item in process.

A plastic extrusion process control method includes: receiving a plurality of historical process data of a plastic extrusion process from a database, in which each of the historical process data includes a plurality of critical parameters and a plurality of quality value; dividing each of the critical parameters into a plurality of levels; grouping the historical process data according to the levels of the critical parameters to obtain a plurality of parameter sets; calculating a quality indicator of each of the parameter sets to build an empirical response surface according to the historical process data corresponding to the parameter sets; and configuring the critical parameters of the plastic extrusion process to an automatic manufacturing system according to the empirical response surface, such that the automatic manufacturing system performs the plastic extrusion process according to the critical parameters.

Method and apparatus for removing bubbles from a molten substrate. The molten substrate from a furnace passes through a downtube to reach additional manufacturing tools, such as an extrusion bushing. One or more ultrasonic sensors are arranged along the downtube. The ultrasonic sensor(s) transmit ultrasonic energy into the molten substrate and measure a characteristic of the ultrasonic energy, such as a propagation time for the ultrasonic energy to be reflected back to the ultrasonic sensor(s). A bubble is detected when a change in the characteristic of the ultrasonic energy is detected. When a bubble is detected, flow through the downtube is diverted to a duct to remove a slug of molten substrate that includes the bubble.

Some embodiments are directed to a system for detecting foreign matter in a parison discharged successively from a discharge device, the system comprising: infrared cameras that detect infrared beams emitted from the parison; and a determination unit that determines whether foreign matter is present in the parison on the basis of the infrared beams detected by the infrared cameras. A determination area is set in the parison in a discharge direction of the parison, a storage unit is provided that stores an infrared threshold set for the determination area, and the determination unit compares the detected values from the infrared cameras with the threshold.

A plastic extrusion process control method includes: receiving a plurality of historical process data of a plastic extrusion process from a database, in which each of the historical process data includes a plurality of critical parameters and a plurality of quality value; dividing each of the critical parameters into a plurality of levels; grouping the historical process data according to the levels of the critical parameters to obtain a plurality of parameter sets; calculating a quality indicator of each of the parameter sets to build an empirical response surface according to the historical process data corresponding to the parameter sets; and configuring the critical parameters of the plastic extrusion process to an automatic manufacturing system according to the empirical response surface, such that the automatic manufacturing system performs the plastic extrusion process according to the critical parameters.

An injection molding machine includes first and second injection units. When it is detected that the first injection unit malfunctions, information that notifies the other injection unit (that is, second injection unit) the fact that the first injection unit is malfunctioning is outputted. The second injection unit that has acquired the malfunction information from the first injection unit carries out a malfunction process based on a preset malfunction process setting corresponding to other-injection-unit malfunction information.

A device and method for the production of a tubular film in a blown film method with a blown film line. It includes a lay-flat device and a take-off device with a pair of take-off rolls, in which the tubular film can be laid flat, and at least one deaerating device of the previously flattened tubular film. The deaerating device includes a movement device for a cutting device with cutting elements and is arranged in the transport direction of the flattened tubular film downstream of the pair of take-off rolls so that the flattened tubular film can be slit and deaerated by the deaerating device.

The invention describes a method for monitoring a film bubble (6) in an outlet region after it emerges from an outlet die and before it leaves a calibration apparatus of a blow film line, the method comprising the following steps: detecting the wavelength of the radiation emitted from at least two different locations of the outer surface of the blown film at different points in time following one another by means of at least one optical sensor determining locations of the same wavelength determining the variation over time of the locations of the same wavelength.

Provided are methods and systems for dispensing filament adhesive onto a target substrate. A filament adhesive is applied on a target substrate according to a bead application plan, then the applied bead is checked against performance criteria. A second bead application plan is generated, and subsequent filament bead applied according to the second bead application plan.

Method for removing bubbles from a molten substrate. The molten substrate from a furnace passes through a downtube to reach additional manufacturing tools, such as an extrusion bushing. One or more ultrasonic sensors are arranged along the downtube. The ultrasonic sensor(s) transmit ultrasonic energy into the molten substrate and measure a characteristic of the ultrasonic energy, such as a propagation time for the ultrasonic energy to be reflected back to the ultrasonic sensor(s). A bubble is detected when a change in the Characteristic of the ultrasonic energy is detected. When a bubble is detected, flow through the downtube is diverted to a duct to remove a slug of molten substrate that includes the bubble.