The invention relates to a cooling apparatus and a method for cooling a continuous strip, wherein the cooling apparatus comprises a cooling drum and a guiding device for guiding the strip in a plurality of windings around the cooling drum, wherein the guiding device comprises first and second guiding elements, wherein each one of the first guiding elements forms a set with one of the second guiding elements, wherein the first guiding element of the set receives the strip from a first winding in a first winding direction and directs the strip in a first transition direction towards the second guiding element which receives the strip in a second transition direction and directs the strip into a consecutive winding in a second winding direction, wherein the first transition direction is different from the first winding direction and the second transition direction is different from the second winding direction.

Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an extrusion nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to extruding the filament from the extrusion nozzle.

Various embodiments of the present disclosure are directed to methods and systems for producing plastic profiles. In one example embodiment, a method is disclosed including the steps of plasticizing a starting material in an extruder on an extrusion line, pressing the starting material through an extrusion die, cooling and calibrating the extruded material in a dry calibration and/or a wet calibration, and cutting the extruded material to length to form individual profile rods, cutting to length one or more profile samples can be requested intermittently at any point in time, applying, via a labeling device, on the profile samples characteristic information relating to the current extrusion process, taking into account the transit time of the profile.

An additive manufacturing system configured to a 3D print using a metal wire material includes a drive mechanism configured to feed the metal feedstock into an inlet tube and a liquefier. The liquefier has a chamber configured to accept the metal feedstock from the inlet tube. The metal feed stock is heated in the chamber such that a melt pool is formed in the chamber. The liquefier has an extrusion tube in fluid communication with the chamber, the extrusion tube having a length (L) and a diameter (D) wherein the ratio of length to diameter (L/D) ranges from about 4:1 to about 20:1. The system has a platen with a surface configured to accept melted material from the liquefier, wherein the platen and the liquefier move in at least three dimensions relative to each other. The system includes a regulated source of pressurized inert gas flowably coupled to the liquefier and configured to place a controlled positive pressure onto the melt pool sufficient to overcome the resistance of the extrusion tube such that a part may be formed by the extrusion of the liquidus metal along toolpaths defined by the relative motion of the liquefier and the platen.

An apparatus for depositing a radius filler, made of a homogeneous material, into a groove, formed in a workpiece comprises a chassis, first means for extruding the radius filler along an extrusion axis, second means for providing the homogeneous material to the first means, and third means for compacting the radius filler in the groove. The apparatus also comprises a first sensor configured to provide first-sensor output. The apparatus further comprises a controller, operatively coupled to the first means, the second means, and the first sensor. Based on the first-sensor output, the controller is configured to determine the first geometric characteristics of the groove. In addition, based on the first geometric characteristics, the controller is configured to control second geometric characteristics of the radius filler, extruded by the first means, as the tool center point is moved relative to the groove.

A device for influencing the volume flow of extruded plastically deformable material conveyed to an outlet nozzle. A flange arranged between an extrusion unit and an outlet nozzle and is connected to the extrusion unit and the outlet nozzle. A duct from the extrusion unit and the outlet nozzle is incorporated in the flange. A piston is mounted in the flange to be rotatable perpendicular to the longitudinal axis of the duct and is located through the duct. In the piston there is a hole which opens into a bypass duct routed to a bypass nozzle. On the outer lateral surface of the piston there is at least one groove in the region of the duct so that, depending on the angular positions of the piston, material can be conveyed through the at least one groove to the outlet nozzle or through the hole to the bypass nozzle.

Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an extrusion nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to extruding the filament from the extrusion nozzle.

An extrusion device includes a material inlet; a material outlet; a material guidance system; a body, which passes through the material outlet and a cross-sectional area through which the extrusion material is expelled from the material outlet changes; a drive device; a cooling line system for guiding coolant. A first part of the cooling line system is suitable for guiding the coolant along the axis, a second part is suitable for guiding the coolant out of the body and around the drive device, and a third part of the cooling line system guiding the coolant outwardly, into a discharge line for the coolant at an incline to the axis. The second part of the cooling line system adjoins the first part of the cooling line system, and the third part adjoins the second part against a flow direction of the extrusion material from the material inlet to the material outlet.

An apparatus includes an extruding device configured to dispense a dielectric material though an orifice, a wire feed device configured to feed a conductive wire through the orifice, and a cutting device configured to sever the wire. It also includes an electronic controller configured to control the extruding device, the wire feed device, and the cutting device. The electronic controller commands the extruding device to dispense the dielectric material though the orifice, the wire feed device to feed the wire through the orifice, and the cutting device to sever the wire, thereby forming a dielectric substrate encasing a plurality of wires. The electronic controller further commands the extruding device to form an opening defined in the substrate in which plurality of electrically conductive wires is exposed and a location feature on the substrate located with a positional tolerance less than or equal to 1 mm relative to the opening.

The invention relates to a cooling apparatus and a method for cooling a continuous strip, wherein the cooling apparatus comprises a cooling drum and a guiding device for guiding the strip in a plurality of windings around the cooling drum, wherein the guiding device comprises first and second guiding elements, wherein each one of the first guiding elements forms a set with one of the second guiding elements, wherein the first guiding element of the set receives the strip from a first winding in a first winding direction and directs the strip in a first transition direction towards the second guiding element which receives the strip in a second transition direction and directs the strip into a consecutive winding in a second winding direction, wherein the first transition direction is different from the first winding direction and the second transition direction is different from the second winding direction.