B29D11/00298

Manufacturing microlens arrays using a progressive indent system
10427366 · 2019-10-01 · ·

A progressive indent system is used to manufacture a mold for a microlens array. The system includes a die, an actuator, and a controller. The die comprises a plurality of protrusions, wherein each of the protrusions is configured to create an impression in a substrate. Each protrusion has a different priority and is arranged in order of increasing priority on the die. The actuator is coupled to the die and receives actuation instructions from the controller. The actuation instructions cause the actuator to stamp a specific location on the substrate with the plurality of protrusions in order of increasing priority, wherein successive impressions at the specific location progressively form the final shape of a microlens mold. The actuator may move the die repeatedly across the substrate to form a plurality of individual microlens molds at several locations on the substrate, forming a mold for a microlens array.

One-piece multi-lens optical member and method of manufacture

A one-piece optical member with a plurality of secondary lenses over corresponding LED light sources, the one-piece optical member comprises (a) each with an outward lens flange surrounding a light-transmitting portion which is formed by a plurality of layers and has an asymmetric inner surface defining a pair of cavities with at least one of the plurality of layers at least partially extending between the pair of cavities, a portion of the inner-surface which defines one of the cavities is at least partially formed by another of the plurality of layers which is bonded to the at least one layer extending between the pair of cavities. The polymeric materials may be different; e.g., the innermost lens layer may be of an LSR material. The invention is also a method of manufacturing the one-piece optical member and an LED light fixture with the one-piece member over a plurality of LED light sources spaced on a circuit board.

Lens attached substrate, layered lens structure, camera module, manufacturing apparatus, and manufacturing method

The present technology relates to, for example, a lens attached substrate including a substrate which has a through-hole formed therein and a light shielding film formed on a side wall of the through-hole and a lens resin portion which is formed inside the through-hole of the substrate. The present technology can be applied to, for example, a lens attached substrate, a layered lens structure, a camera module, a manufacturing apparatus, a manufacturing method, an electronic device, a computer, a program, a storage medium, a system, and the like.

Optical Systems for Cameras Incorporating Lens Elements Formed Separately and Subsequently Bonded to Low CTE Substrates
20190243086 · 2019-08-08 · ·

Systems and methods in accordance with embodiments of the invention implement optical systems incorporating lens elements formed separately and subsequently bonded to low coefficient of thermal expansion substrates. Optical systems in accordance with various embodiments of the invention can be utilized in single aperture cameras, and multiple-aperture array cameras. In one embodiment, a robust optical system includes at least one carrier characterized by a low coefficient of thermal expansion to which at least a primary lens element formed from precision molded glass is bonded.

Creation of a transparent window in a security substrate for security printing applications

There is described a method of creating a transparent window (W*) in a security, especially paper, substrate (1) for security printing applications, the method comprising the steps of (i) providing a security substrate (1), (ii) forming an opening (10*) into and through the security substrate (1), and (iii) filling the opening (10*) with transparent material (2) thereby forming the transparent window (W*). The filling of the opening (10*) with the transparent material (2) is carried out in a state where the opening (10*) is open on both sides of the security substrate (1) and extends through the security substrate (1), the filling of the opening (10*) including the application of a first side (I) of the security substrate (1) against a supporting surface (21A) of a supporting member (20, 21) in such a way as to block one side of the opening (10*), while the transparent material (2) is applied inside the opening (10*) from the other side (II) of the security substrate (1). Advantageously, the method further comprises the step of forming a field of lenses (L) on one side of the transparent window (W*), in particular by replicating the field of lenses (L) directly into the transparent material (2) filling the opening (10*). Also described is a suitable device designed to fill the opening (10*) with the transparent material (2).

PRODUCT ALIGNMENT USING A PRINTED RELIEF
20190210359 · 2019-07-11 ·

A printing system capable of accurately positioning a lenticular array in registration with a rectilinear raster includes a printer that is capable of printing onto a printable surface. The printer has a main support surface on which the printable surface rests. The system further includes a series of raised parallel relief features being spatially formed along a printable substrate that is supported by the main support surface. The raised parallel relief features are raised to a sufficient height above the printable substrate such that when the lenticular array is disposed upon the raised parallel relief features, each raised parallel relief feature fits and is disposed within a valley formed between two respective adjoining lenticules of the lenticular array.

Laser Based Machining

A direct write laser based machining process wherein a laser beam is controlled to machine a glass material in an interlaced raster scan pattern. An embodiment of machining a glass substrate to form an optical element is described. An ultrashort pulsed laser is used for machining and smoothing fused silica, followed by CO.sub.2 laser polishing. High speed and high quality machining is possible using this approach, which allows efficient use of high laser repetition rates.

Method for producing an optical module having a polymer optical system

A method is provided for production of a module, including the steps of: providing a substrate (1) having a first surface (5) in the form of a translucent carrier; providing an open casting mold (6), wherein the formation of at least one optical element (4, 4) is provided in the casting mold (6); covering the surface (5) with a polymeric casting compound (3) in the open casting mold, while forming the optical element from the casting compound (3); and curing the casting compound in the casting mold, wherein the translucent carrier and the casting compound (3) together form an optical system (10).

SILICONE OPTICS

Silicone-containing light fixture optics. A method for manufacturing an optical component may include mixing two precursors of silicone, opening a first gate of an optic forming device, moving the silicone mixture from the extrusion machine into the optic forming device, cooling the silicone mixture as it enters the optic forming device, filling a mold within the optic forming device with the silicone mixture, closing the first gate, and heating the silicone mixture in the mold to at least partially cure the silicone. Alternatively, a method for manufacturing an optical component may include depositing a layer of heat cured silicone optical material to an optical structure, arranging one or more at least partially cured silicone optics on the layer of heat cured silicone optical material, and heating the heat cured silicone optical material to permanently adhere the one or more at least partially cured silicone optics to the optical structure.

MULTI-LEVEL STRUCTURE FABRICATION
20240203748 · 2024-06-20 ·

A substrate (200) is provided having a multi-layer structure (202) disposed thereon. The multi-layer structure includes a plurality of meta-layers, each meta-layer including a hard mask layer (206a-d) including a hard mask material, and a spacer layer (208a-c) on which the hard mask layer is disposed, the spacer layer including a spacer material. A replication material is disposed on a surface of the multi-layer structure. A replication pattern including a first replication feature (212a) and a second replication feature (212b, 212c) is imprinted into the replication material. The first replication feature and the second replication feature have different heights. A plurality of etching processes are performed on the replication material, the multi-layer structure, and the substrate, to obtain a substrate pattern including a first substrate feature and a second substrate feature.