B29D11/00326

LENS WITH SURFACE MICROSTRUCTURES ENCAPSULATED BY A THICK LOW REFRACTIVE INDEX HARD COAT
20230161078 · 2023-05-25 ·

The invention relates to an optical article comprising a base lens substrate having a at least one or a plurality of optical elements such as microlenses, a Fresnel structures, etc protruding from a surface thereof, and a hard coat covering encapsulating each optical elements. More particular it relates to an optical article comprising: a base lens substrate having opposing first and second lens surfaces; a protective layer having opposing first and second protective surfaces and a maximum thickness, measured in a direction perpendicular to the first protective surface between the first and second protective surfaces, the first protective surface disposed on the second lens surface; and at least one or a plurality of optical elements, each: defining a portion of one of the first protective surface and the second lens surface; having a maximum height, measured in a direction perpendicular to the second lens surface carrying them, that is less than or equal to 0.1 millimeters (mm) and a diameter that is less than or equal to 2.0 mm. wherein the protective layer is composed of a crosslinked matrix and nanoparticles and the index nc of said protective layer is lower than the index nm of the at least one or each optical element such that the difference nm−nc is greater than 0.045, preferably greater than 0.10, or even greater than 0.15; and wherein the maximum thickness of the protective layer is at least 2 times, preferably at least 5 times of the maximum height of the at least one or each of the optical elements. The invention also relates to the method for forming such optical articles, typically comprising an inkjet step.

PROGRESSIVE ADDITION LENS FOR MYOPIA CONTROL AND METHOD OF MANUFACTURING THE SAME

A progressive addition lens contains a plurality of microlenses for providing simultaneous myopic defocus. The microlenses are superimposed on a power variation surface of the lens, which includes a designated distance portion in the upper section of the lens adapted for distance vision and a fitting cross; a designated near portion located in the lower section of the lens, the near portion including a near reference point having a near dioptric power adapted for near vision; and a designated intermediate corridor extending between the designated distance portion and near portions. Microlenses are excluded from all areas of the surface located below a notional line extending from nasal to temporal limits of the lens at a vertical coordinate above the near reference point where the vertical coordinate lies at a distance above the near reference point with the distance being in a range between 1.5 mm and 3 mm.

OPHTHALMIC LENS AND OPHTHALMIC LENS TREATMENT METHOD
20230113381 · 2023-04-13 ·

The present disclosure relates to an ophthalmic lens treatment method, comprising heating, in a humidified environment, a semi-finished lens (20) to a predetermined temperature, the semi-finished lens (20) containing a base lens (10) and a film structure (2) of a predetermined thickness, and surfacing the semi-finished lens (20) to a predetermined power, wherein the predetermin ed temperature is a temperature above a softening temperature of the film structure (2), the humidity of the humidified environment is between 30% and 99% and the predetermined thickness of the film structure (2) is between 200 .Math.m and 800 pm.

OPHTHALMIC LENSES FOR TREATING MYOPIA
20230107026 · 2023-04-06 ·

Eyeglasses are disclosed that include eyeglass frames and a pair of ophthalmic lenses mounted in the frames. The lenses include a dot pattern distributed across each lens, the dot pattern including an array of dots spaced apart by a distance of 1 mm or less, each dot having a maximum dimension of 0.3 mm or less, the dot pattern including a clear aperture free of dots having a maximum dimension of more than 1 mm, the clear aperture being aligned with a viewing axis of a wearer of the pair of eyeglasses.

FUNCTIONAL WAFERS BY 3D PRINTING
20230147427 · 2023-05-11 ·

A method of manufacturing an optical lens (417, 901), comprising: obtaining (S301) a transparent thermoplastic (TP) carrier (410, 1210) with at least one smooth surface; printing (S305), via a 3-D printer on the side opposite to the at least one smooth surface of the transparent TP carrier (410, 1210), at least one transparent layer (420, 1220) using a thermoplastic filament (403), each transparent layer (420, 1220) having a predetermined light filtering property, thereby forming a functional layer (420, 1220); and performing (S307) an injection over-molding process (415) to fuse bond the functional layer (420, 1220) to a thermoplastic substrate thereby forming the optical lens, wherein the at least one smooth surface of the transparent TP carrier (410, 1210) forms a smooth surface of the manufactured optical lens (417, 901).

OPTICAL MICROSTRUCTURE-CONTAINING LAMINATE FOR OPHTHALMIC LENS INCORPORATION
20230148025 · 2023-05-11 ·

The present disclosure relates to a laminate, comprising a first film including a pattern of microstructures embossed on a first surface of thereof, each microstructure being arranged at a predetermined distance between adjacent microstructures, and a second film including structures arranged on a first surface thereof at positions corresponding to areas of the first surface of the first film defined by the predetermined distance, wherein when the second film is laminated to the first film, the structures arranged on the first surface of the second film are in contact with the areas of the first surface of the first film defined by the predetermined distance, a height of the structures is greater than a height of each microstructure, and a delta defined therebetween encapsulates a void fill material in at least a portion of at least one void defined by the delta.

METHOD FOR FORMING AN OPTICAL ARTICLE COMPRISING MICROLENSES
20230146460 · 2023-05-11 ·

It is disclosed a method of forming an optical article comprising: providing a base lens substrate (10) having opposite first and second optical surfaces, and at least one microlens protruding from the second optical surface, placing the base lens substrate in a mold (90) comprising first (91) and second (92) mold portions such that the first optical surface is disposed on a molding surface of the first mold portion (91), and that a volume is defined between a molding surface of the second mold portion and the second optical surface, filling the volume with a moldable material suitable for forming abrasion resistant coating; and setting the moldable material to form an abrasion-resistant coating (20) over the base lens substrate (10), wherein the abrasion resistant coating encapsulates each microlens (30).

METHOD FOR PRODUCING A MOLD
20230147420 · 2023-05-11 ·

Disclosed is a method for producing a mold obtained by providing a monolithic optical lens element having at least a finished optical surface, the monolithic optical lens element being made of an organic material. The method includes: coating the finished optical surface with an electrically conductive material; depositing on the coated finished optical surface a layer of metal to produce a metal element having a surface which is a replication of the finished optical surface; and separating the monolithic optical lens element and the metal element, the metal element forming a mold replicating the finished optical surface of the monolithic optical lens element.

CASTING A LENS WITH SURFACE MICROSTRUCTURES
20230136033 · 2023-05-04 ·

A mold element (350) is fabricated (305, 310, 315) using a first mold (5) with which microstructures (323) are integrally formed in relief on the mold element (350). A lens (340) is cast (320, 325, 330, 335) using a second mold (7) that includes the mold element (350) such that the microstructures (337) are integrally formed on the lens (340).

OPTICAL MICROSTRUCTURE-CONTAINING LAMINATE FOR OPHTHALMIC LENS INCORPORATION
20230194892 · 2023-06-22 ·

The present disclosure relates to a laminate, comprising a first film including a pattern of microstructures debossed within a first surface of the first film, each microstructure of the debossed pattern of microstructures being an optical microstructure arranged such that a height of the first surface of the first film is greater than a height of each optical microstructure, and a second film that is laminated, via a first surface of the second film, to the first film at the first surface of the first film, wherein a delta between the height of the first surface of the first film and the height of each optical microstructure encapsulates, upon the lamination of the second film to the first film, a void fill material in at least a portion of at least one void defined by the delta.