A method includes pressing a face of a stamp into a first portion of a replication material disposed on a substrate, to cause the replication material to have a predetermined characteristic, exposing the first portion of the replication material to illumination, to modify the first portion of the replication material, and subsequently removing a second portion of the replication material that was not exposed to the illumination. An optical device includes a substrate, a portion of replication material disposed on a first surface of the substrate, the portion of replication material forming one or more diffractive optical elements, and a masking layer disposed on a second surface of the substrate, the second surface being opposite the first surface, in which a sidewall of the replication material has a straight profile, and in which the masking layer defines an aperture aligned with the portion of the replication material.

A method for printing a three-dimensional optical component comprising a boundary portion and a remaining portion, comprising the following steps: building up the three-dimensional component from layers of printing ink, wherein each layer is obtained through a targeted placement of droplets of printing ink at least partially side by side, wherein the boundary portion of the three-dimensional component is printed during a boundary defining step followed by a filling step during which the remaining portion is printed.

Intraocular implants and methods of making intraocular implants are provided. The intraocular implant can include a lens body having a lens material and a mask having a mask material. The lens body can be secured to the mask. The mask material can include a modulus of elasticity that is greater than or equal to a modulus of elasticity of the lens material.

A method for manufacturing an optical element (100) from a curable material (50) using an additive manufacturing technology comprising steps of: providing a first portion of curable material (50), forming a first part of the optical element by irradiating the surface (55) of the curable material with a first curing surface energy, the first curing surface energy being strictly lower than a first predetermined energy threshold and higher than a second predetermined threshold, and forming, after the irradiation of the first part with the first curing surface energy, at least a second part of the optical element, distinct from the first part of the optical element, by irradiating, with at least a second curing surface energy, the surface of the curable material, the second curing surface energy irradiating both the second part of the optical element (100) and at least a portion of the first part of the optical element, the sum of the first curing surface energy and the at least second curing surface energy being higher than or equal to the first predetermined energy threshold. A manufacturing system (1) for manufacturing an optical element.

The present invention provides a 3D printing method for a complex curved hollow structure. The 3D printing method comprises the following steps: firstly, manufacturing a bottom die attached with the complex curved hollow structure, and molding the complex curved hollow structure on a molding surface C of the bottom die by taking the bottom die as a support, wherein the molding of the bottom die and the molding of the complex curved hollow structure are completed in the same world coordinate system, and the bottom die does not need to be taken down from an objective table and then transplanted into a printing system of a to-be-molded part. The 3D printing method has the advantage that a high-precision complex curved hollow structure can be manufactured.

Systems and methods for lens creations are disclosed. The method includes initiating light transmission from a light source through a diffuser into a container holding resin and a substrate. The light transmission is performed according to an irradiation pattern wherein each point in the resin is illuminated by at least 10% of the diffuser. This causes a lens to be formed. To achieve this illumination, at least 15% of the diffuser receives light from the light source. Further, a diameter of the diffuser is greater than or equal to a diameter of the substrate. The system performing the methods includes a polymerization apparatus and may include a resin conditioning and reservoir apparatus, a metrology unit, a resin drainage apparatus and an optional postcuring apparatus.

A lithography-free, mold-free method of fabricating high quality optical material by curing polydimethylsiloxane (PDMS) droplets in or on pre-heated substrates allows lenses with different focal lengths to be made by varying the volume and surface temperature, as well as the substrate.

According to the present invention, provided is a polymerizable composition for an optical material including: at least one amine compound (A) selected from a compound (a1) represented by Formula (1) and a compound (a2) represented by Formula (2); an iso(thio)cyanate compound (B) which contains two or more iso(thio)cyanate groups; and a polythiol compound (C) which contains a dithiol compound (c1) containing two mercapto groups and a polythiol compound (c2) containing three or more mercapto groups. ##STR00001##

A method of making a customized lens includes providing a first substrate having a first surface, the first surface being a non-flat surface; placing an optical film in contact with the first surface; bringing a layer of a first material into contact with the optical film; and curing the layer of the first material to form a lens. The optical film has a lower surface roughness than the first surface.

Disclosed herein is a lens for a wearable projection system. The lens includes a holographic optical element disposed between layers of the lens. Joints between the holographic optical element and the lens layers on an edge of the lens are covered with a sealant to protect the holographic optical element.