A method of manufacturing a plastic lens includes: a step of putting a first curable composition over a forming surface of a first mold substrate having the forming surface for forming a lens surface; a step of spreading the first curable composition over the entire forming surface by pressing the composition with a film to form a first curable composition layer and separating the film from the first mold substrate by a predetermined distance through the formed first curable composition layer; a step of covering defined surfaces; a step of injecting a second curable composition into a defined location; a step of curing the first curable composition layer and the injected second curable composition; and a step of removing to obtain a plastic lens.

The invention relates to a process for making a mold assembly (10) suitable for molding an ophthalmic lens, comprising steps of: providing two molding shells (200A, 200B) each having a main surface (202A, 202B) to be placed in front of each other and a peripheral edge (203A, 203B), providing a closing member (100) in the form of a band, dropping a strip of glue (300) off around at least a major part of the peripheral edge of each molding shell, andpositioning said closing member around at least a major part of the peripheral edges of the two molding shells.

An optical lens casting gasket, wafer, and system and method that provides for more efficient formation of optical lenses employing optically functional wafers.

A method for producing and coating a lens comprises: applying a curable paste along the edge of a first moulding shell and along the edge of the second moulding shell, connecting the two moulding shells by means of a sealing element to form a unit, casting a monomer into the unit, curing the monomer and the paste so that the lens is formed, detaching the sealing element from the unit, separating the lens from the two moulding shells, placing the lens in a vacuum chamber of a vacuum-coating installation, and coating an optical surface of the lens, wherein no washing process is carried out between the step of separating the lens from the two moulding shells and the step of placing the lens (8) in the vacuum chamber.

The invention relates to a method of manufacturing a polarizing lens, including conducting curved surface processing to change a shape of a polarizing film into a shape of a curved surface, conducting heat treatment by heating polarizing film that has been processed into a curved surface to a heating temperature of equal to or higher than 105 C. but less than 150 C., assembling an upper mold, a lower mold, and a seal member to provide a casting mold having a cavity within which the polarizing film following heating treatment is positioned, upper and lower molds being positioned opposite each other to sandwich the polarizing film at a space therebetween, and seal member sealing space between the upper and lower molds, casting a curable composition into the cavity, curing curable composition to provide a polarizing lens within which a polarizing film is positioned, and separating polarizing lens thus provided from casting mold.

The invention relates to a mould (2) for manufacturing an ophthalmic lens or an ophthalmic lens blank called a puck (3), equipped with an insert (1), said mould comprising a first portion (2A) intended to mould the front face of the ophthalmic lens or puck, a second portion (2B) intended to mould the back face of the ophthalmic lens or puck and at least one third portion (2C) intended to mould a peripheral lateral face of the ophthalmic lens or puck. According to the invention, said mould (2) comprises at least one recess (2B1, 2B2, 2B3, 2B4) for positioning the insert (1), before and during the moulding.

An aspect or the present invention relates to a method of manufacturing a plastic lens, which comprises casting a plastic lens starting material liquid into a cavity in a forming mold and conducting a polymerization reaction of the plastic starting material liquid within the cavity to provide a molded article. The forming mold is one in which two molds are disposed opposite each other, a gasket made of an elastic resin is disposed around the two molds to form the cavity, and at least one of the two molds is made of an elastic resin, one surface of the molded article is a convex surface and the other surface of the molded article is a concave surface, and the concave surface is formed by transferring a molding surface of the mold made of elastic resin.

An ophthalmic lens incorporating an optically functional wafer having improved adhesion to a polymerized polyurea-urethane bulk lens resin.

A mold element (350) is fabricated (305, 310, 315) using a first mold (5) with which microstructures (323) are integrally formed in relief on the mold element (350). A lens (340) is cast (320, 325, 330, 335) using a second mold (7) that includes the mold element (350) such that the microstructures (337) are integrally formed on the lens (340).

An assembly for molding a lens including a peripheral gasket member having a surrounding wall around an axis to define a through-cavity, the surrounding wall having an internal circumferential ridge portion protruding inwardly towards the axis and partitioning the surrounding wall into an upper wall portion and a lower wall portion, wherein the internal circumferential ridge portion includes a first ridge-flank and a second ridge-flank; a film disposed at the first ridge-flank; an annular member disposed over the film to retain the film between the annular member and the first ridge-flank; a first mold part disposed with a circumferential edge in abutment with the upper wall portion; and a second mold part disposed opposite the first mold part and with a circumferential edge in abutment with the lower wall portion, wherein the peripheral gasket member, the first mold part and the second mold part define a molding cavity therebetween.