A process for producing a plastic lens includes a step of stirring and mixing a solution including a polymerization reactive compound in a preparation tank; a step of transferring the polymerizable composition obtained in the step from the preparation tank to a lens casting mold; a step of curing the polymerizable composition; and a step of obtaining a plastic lens molded product by separating the obtained resin from the lens casting mold. The step of transferring the polymerizable composition includes a step of re-mixing the polymerizable composition discharged from the preparation tank and injecting the polymerizable composition into the lens casting mold.

An optical lens has an optical function portion having an optical function, and a flange portion formed around the optical function portion. The flange portion has a cut section, which is formed by cutting a gate portion, on a side surface thereof. In a case where the following are viewed from a direction of the optical axis of the optical lens, a concave portion is provided in at least a portion of a region in which the flange portion overlaps with a region obtained by straight lines connecting together an optical axis center of the optical lens and both ends of the cut section, and the concave portion is provided on both surfaces of the flange portion.

The optical lens 10 having an optical function portion 12 having optical functions; and a flange portion 14 formed around the optical function portion 12. The flange portion 14 has, on a side surface thereof, a cut section 42 which is formed by cutting a gate portion 16. In a case where the following are viewed from the optical axis direction of the optical lens 10, a thinnest portion 18 in a region 44 surrounded by lines L1 and L2, which respectively connect both ends 42a and 42b of the cut section 42 to the optical axis center O of the optical lens 10, and a line L3, which connects both ends 42a and 42b, is present in the optical function portion 12. The flange portion 14 has a concave portion 40 outside the region 44.

The present invention provides a method for fabricating a high sag lens array a high sag lens array fabricated by a semiconductor process. The method comprises: individually jetting an optical glue material into a plurality of lens mold cavities of a mold to form a plurality of lens parts independently; exposing the lens parts to harden the optical glue material in the lens mold cavities; jetting an optical glue layer on the lens parts; forming a transparent substrate on the optical glue layer; exposing the optical glue layer to harden the optical glue layer and combine the transparent substrate, the optical glue layer, and the lens parts; and removing the mold to form the high sag lens array.

An injection molding apparatus includes a substantially circular first substrate, a substantially circular second substrate disposed to face a surface of the first substrate, a fixing member which fixes a peripheral end portion of the first substrate and a peripheral end portion of the second substrate, and an injection portion which is provided in the fixing member and from which a composition is injected into a gap between the first substrate and the second substrate, in which a space connecting with the injection portion and the gap is provided in at least a part of a periphery of the gap, and a width of the space in a thickness direction is larger than a width of the gap in the thickness direction.

An apparatus for fabricating a lens includes an injection port to inject a source material, a molding frame filled with the source material and including a plurality of forming molds adjacent to each other, and a light source or a heat source to cure the source material filled in the forming molds. The forming molds include at least four connection passages connected to the forming molds. A method for fabricating a lens includes injecting a source material through an injection port of a molding frame which includes a plurality of forming molds adjacent to each other and at least four connection passages connected to the forming molds, filling the source material in the forming molds and discharging the source material out of the forming molds through the connection passages, applying a pressure to the source material, and curing the source material.

A method of providing a male mold half for molding a toric contact lens at a predetermined target rotational orientation is disclosed. The method comprises the steps of: providing the male mold half at a predetermined rotational orientation, picking the male mold half up with a gripper having a central axis, rotating the gripper with the male mold half about the central axis of the gripper by a predetermined rotational angle (?) towards the predetermined target rotational orientation, and releasing the rotated male mold half from the gripper. Prior to picking the male mold half up, the method comprises centering the grippe and the male mold half relative to each other such that the central axis of the gripper and a central axis of the male mold half coincide.

The disclosed embodiments include a system, apparatus and method for forming an ophthalmic lens having reduced risk of optical defects. An illustrative injection molding system includes a heated sprue and a hot runner fluidly coupled to the heated sprue. The system also includes a mold fluidly coupled to the heated runner to receive a molten material. The mold includes a material conduit, which may be included in an interchangeable gate insert, and a lens cavity. The hot runner forms a material conduit having an inlet for receiving material from the hot runner and an outlet for delivering material to the lens cavity. The material conduit also includes a branch cavity disposed between the inlet and the outlet for receiving a diverted volume of degraded lens material.

An injection molding method includes a supply step of simultaneously supplying molten resins to a cavity portion from two gate portions and an associating step of associating the molten resins supplied from the two gate portions in a central part of the cavity portion. The supply step supplies the molten resins to the cavity portion from the two gate portions which substantially face each other around the cavity portion. The associating step includes at least one of a first step in the supply step of simultaneously starting the supply of the molten resins to the cavity portion from the two gate portions, and a second step in the supply step of simultaneously starting the injection of the molten resins into the cavity portion from the two gate portions at the same injection rate.

A fluidic optical device comprising a housing comprising a wall defining a lumen, wherein the wall is in fluid communication with a reservoir comprising a liquid, and a control unit for forming a fluidic lens bounded by the wall, under microgravity conditions. Further, a method for fabricating the fluidic optical device of the invention, and a system comprising the fluidic optical device, are provided.