A plant and a process for producing tires wherein the process includes the steps of: a) building a green tire on a toroidal support in a building line of a tire production plant; b) transferring the green tire and the relevant toroidal support from the building line of the production plant to a first holding unit; c) transferring the green tire and the relevant toroidal support from the first holding unit to a vulcanization line of the production plant; d) molding and vulcanization the green tire in the vulcanization line of the production plant; e) separating the molded and vulcanized tire from the relevant toroidal support; f) transferring the toroidal support, separated from the relevant tire, from the vulcanization line to the first holding unit; and g) transferring the toroidal support, separated from the relevant tire, from the first holding unit to the building line of the production plant, wherein steps b) and g) are carried out through a first transfer device and steps c) and f) are carried out through a second transfer device different from the first transfer device.

A plant and a process for producing tires wherein the process includes the steps of: a) building a green tire on a toroidal support in a building line of a tire production plant; b) transferring the green tire and the relevant toroidal support from the building line of the production plant to a first holding unit; c) transferring the green tire and the relevant toroidal support from the first holding unit to a vulcanization line of the production plant; d) molding and vulcanization the green tire in the vulcanization line of the production plant; e) separating the molded and vulcanized tire from the relevant toroidal support; f) transferring the toroidal support, separated from the relevant tire, from the vulcanization line to the first holding unit; and g) transferring the toroidal support, separated from the relevant tire, from the first holding unit to the building line of the production plant, wherein steps b) and g) are carried out through a first transfer device and steps c) and f) are carried out through a second transfer device different from the first transfer device.

The invention is directed to a center deck assembly for a tire building drum. The tire building drum is rotatably mounted on a central drive shaft and includes a center section. The center deck assembly is disposed in the center section of the drum and includes a hub that seats on and is secured to the central drive shaft. At least one piston extends circumferentially in the tire building drum about the hub and a plurality of segment bars are disposed about the circumference of the center deck assembly. The at least one piston is operably connected to the segment bars by a plurality of linkages, in which each of the linkages includes a scissor-lever mechanism.

A pneumatic tire to reduce separation of a carcass ply from inner and outer core pieces (5i, 5o) and improve steering stability. A radially inner end portion of the carcass ply is held between the inner and outer core pieces (5i, 5o) without turning-up around a bead core. The inner and outer core pieces (5i, 5o) are made of helical body of bead cord (10i, 10o) helically winding around a tire axis. In the inner core piece (5i), the final twisting direction of the bead cord (10i) is the same as the winding direction around the tire axis of the bead cord (10i) in side view from axial outward of the tire. In the outer core piece (5o), the final twisting direction of the bead cord (10o) is opposite to the winding direction of the bead cord (10o).

A pneumatic tire to reduce separation of a carcass ply from inner and outer core pieces (5i, 5o) and improve steering stability. A radially inner end portion of the carcass ply is held between the inner and outer core pieces (5i, 5o) without turning-up around a bead core. The inner and outer core pieces (5i, 5o) are made of helical body of bead cord (10i, 10o) helically winding around a tire axis. In the inner core piece (5i), the final twisting direction of the bead cord (10i) is the same as the winding direction around the tire axis of the bead cord (10i) in side view from axial outward of the tire. In the outer core piece (5o), the final twisting direction of the bead cord (10o) is opposite to the winding direction of the bead cord (10o).

The present invention provides a tire innerliner film coated with a new rubber adhesive liquid containing a specific component in a specific admixing ratio, a pneumatic tire manufactured using the innerliner film, and a method of manufacturing a pneumatic tire. The method of manufacturing a pneumatic tire includes the steps of winding a tire building drum with an innerliner film coated with the above rubber adhesive liquid; and overlapping both ends of the innerliner film with each other to form a splice joint, wherein the rubber adhesive liquid is coated in a thickness of 10 to 100 m, and the splice joint has a length of 20 to 100 mm.

The present invention provides a tire innerliner film coated with a new rubber adhesive liquid containing a specific component in a specific admixing ratio, a pneumatic tire manufactured using the innerliner film, and a method of manufacturing a pneumatic tire. The method of manufacturing a pneumatic tire includes the steps of winding a tire building drum with an innerliner film coated with the above rubber adhesive liquid; and overlapping both ends of the innerliner film with each other to form a splice joint, wherein the rubber adhesive liquid is coated in a thickness of 10 to 100 m, and the splice joint has a length of 20 to 100 mm.

In order to make a tire factory more compact, this tire manufacturing system comprises a material storage zone, a green tire formation zone, a vulcanization zone, and an inspection and discharge zone. The green tire formation zone has a track and a plurality of work stations arranged along the track, where a green tire is formed by assembling a tire constituent member to an outer surface of a rigid core moving on the track at each of the work stations. A member assembly device that forms the tire constituent member by attaching a member material set for each of the tire constituent members to a surface of the rigid core, under an attachment condition determined according to size of the rigid core. The member assembly devices being arranged at an outer peripheral side of the square-cornered U-shaped bending track and along the lateral track parts. The material storage zone is arranged adjacent to one lateral side of the square-cornered U-shaped bending track. The vulcanization zone is arranged adjacent to the other lateral side of the square-cornered U-shaped bending track. The inspection and discharge zone is arranged adjacent to the other lateral side of the vulcanization zone.

In order to make a tire factory more compact, this tire manufacturing system comprises a material storage zone, a green tire formation zone, a vulcanization zone, and an inspection and discharge zone. The green tire formation zone has a track and a plurality of work stations arranged along the track, where a green tire is formed by assembling a tire constituent member to an outer surface of a rigid core moving on the track at each of the work stations. A member assembly device that forms the tire constituent member by attaching a member material set for each of the tire constituent members to a surface of the rigid core, under an attachment condition determined according to size of the rigid core. The member assembly devices being arranged at an outer peripheral side of the square-cornered U-shaped bending track and along the lateral track parts. The material storage zone is arranged adjacent to one lateral side of the square-cornered U-shaped bending track. The vulcanization zone is arranged adjacent to the other lateral side of the square-cornered U-shaped bending track. The inspection and discharge zone is arranged adjacent to the other lateral side of the vulcanization zone.

A method of making a tire comprising the steps of providing a core; forming a first layer of ply by winding a strip of one or more rubber coated cords onto the core in a geodesic pattern extending from a first shoulder to a second shoulder opposite said first shoulder and being tangent to the bead at a location between said first shoulder and said second shoulder.