A process and a drum for looping annular anchoring structures in a process for building tyres for vehicle wheels includes: depositing a loop on a drum including a radially expandable/contractible intermediate annular portion and, in a position axially adjacent to the opposite axial ends of the intermediate annular portion, a pair of radially expandable/contractible lateral annular portions; associating an annular anchoring structure with a radially outer annular surface portion of the loop defined at the intermediate annular portion; and turning up each of opposite end edges of the loop on the annular anchoring structure through the lateral annular portions as a result of a thrusting stress imparted by a respective lateral annular portion of the pair of lateral annular portions because of a synchronous radial movement and a synchronous axial displacement of a respective plurality of circumferentially adjacent first angular sectors.

A bead forming system for forming a tire bead may include the following: a housing, a first bead former configured to facilitate the formation of the tire bead, and a base secured to the first bead former, where the first bead former includes a bead-receiving surface that is rotatable relative to the base. The base may be adjustable such that the first bead former is movable from a first position to a second position. The first position may be on a first side of the housing, and the second position may be on a second side of the housing. A second bead former may be located in the second position when the first bead former is located in the first position, where the second bead former is located in the first position when the first bead former is located in the second position.

A deforming apparatus (10) for a steel wire (W) for a bead core (X) includes a deforming roller (12), a guide device (20), and a deforming amount changing device (30). The deforming roller (12) is arranged upstream of a molding drum (50), which molds the bead core (X) by winding the steel wire (W). The steel wire (W) is mounted on the deforming roller (12) in a curved manner such that the deforming roller (12) deforms the steel wire (W). The guide device (20) is arranged upstream of the deforming roller (12) and guides the steel wire (W) to the deforming roller (12). The deforming amount changing device (30) changes the amount by which the steel wire (W) is mounted on the deforming roller (12) in a curved manner by moving the guide device (20) with respect to the deforming roller (12).

A bead ring bonding cord winding apparatus includes a feed roller that feeds a bead ring, which is formed by winding a wire a multiple number of times, in a circumferential direction of the bead ring, a gripping member that grips an initiating end of a bonding cord, and a rotation member that rotates past an inner side and an outer side of the bead ring while holding the bonding cord. In the bead ring bonding cord winding apparatus, while the bead ring is fed in the circumferential direction, the rotation member is rotated past the inner side and the outer side of the bead ring to spirally wind the bonding cord around the bead ring. The gripping member is located at an upstream side of the rotation member in the feeding direction of the bead ring.

A clamping device includes a first clamp for clamping the distal end of a steel wire at a position corresponding to a first winding groove and a second clamp for clamping the distal end of a steel wire at a position corresponding to a second winding groove.

A crimping station comprising a crimping tool designed to crimp a sleeve around a first end portion of a thread and around a second end portion of a thread, said crimping station comprising a sleeve preparation subassembly which has a feed device that supplies a metal strip and conveys said strip as far as a shaping device designed to plastically deform said strip in order to give said strip a concave curved cross section, so as to obtain a preformed strip, and then as far as a cutting device which is designed to sever a portion of length of said preformed strip in order to obtain a sleeve preform that a loading tool places within the crimping tool.

A bead-forming system for forming a tire bead may include the following: a housing, a first bead former configured to facilitate the formation of the tire bead, and a base secured to the first bead former, where the first bead former includes a bead-receiving surface that is rotatable relative to the base. The base may be adjustable such that the first bead former is movable from a first position to a second position. The first position may be on a first side of the housing, and the second position may be on a second side of the housing. A second bead former may be located in the second position when the first bead former is located in the first position, where the second bead former is located in the first position when the first bead former is located in the second position.

A bead-apex assembly system comprising a bead forming system and an apex application system. In one embodiment, a supporting assembly is located at least partially between the bead forming system and the apex application system, and the supporting assembly is adapted to move an annular bead ring from the bead forming system to the apex application system.

An apparatus for forming a tire bead may include a rotatable bead former having a front portion and a back portion. The rotatable bead former may include a first step with a first diameter, the first step having at least a first bead-engaging surface circumnavigating an axis and configured to receive a first tire bead, and a second step located closer to the back portion than the first step, the second step having a second diameter different than the first diameter, and the second step having a second bead-engaging surface circumnavigating the axis and configured to receive a second tire bead.

A method and apparatus for forming an apex or an apex in combination with a bead, the method comprising the steps of: winding a strip of rubber onto a rotatable platen to form an apex, wherein the rotatable platen may further include a radially expandable bead chuck for supporting a bead. The rotatable platen may optionally include a nonstick coating such as titanium nitride and optionally include one or more radially oriented bars. The optional one or more radially oriented bars may be movable into a first position flush with the outer surface of the platen, and movable into a second position that preferably is nonflush and protrudes from the outer surface of the platen. The rotatable platen is further optionally retractable from the bead chuck to facilitate removal of the apex from the apparatus.