A method for verifying the correct formation of the beads in a process and a plant for building tyres for vehicle wheels, includes: loading a plurality of annular anchoring structures in a storage, disposing them in two groups separated by an opening; positioning a building drum provided with a carcass sleeve in a tyre bead-forming machine; picking up two of the annular anchoring structures from the storage and loading them on the tyre bead-forming machine. In a work area of the tyre bead-forming machine, on each of two axially opposite zones of the carcass sleeve, a respective annular anchoring structure is fit and each of the abovementioned zones is turned up around the respective annular anchoring structure to form the beads. The aforesaid opening allows an operator to conduct a visual inspection of the work area and/or access the work area during the entire work cycle of the machine.

The method comprises a braiding step during which a braiding wire is wound in helical turns about, and along, a generatrix line which is closed in a ring about a main axis, so as to form a bead wire element called braided torus within which the braid wire has, on the one hand, a winding section which corresponds to the helical turns and which occupies a braid volume, and, on the other hand, in an extension of said winding section, a surplus length of braid wire called excess section. After the braiding step, there is a folding step during which the excess section is plastically deformed by folding, preferably by means of a punch and an anvil, so as to form an elbow which makes the excess section diverge with respect to the helical turns and makes said excess section protrude at least partly with respect to the braid volume.

The method includes procuring an annular core 3 of main axis Z3. The core is closed on itself by a core join 6 which occupies, in azimuth about said main axis Z3, a first angular sector S6. Then, a braiding is performed by helically winding, about the core 3, a braid wire 4 that is held closed by a braid join 8, of sleeve 9 type, which occupies a second angular sector S8. A method during which a registration element 16, with respect to which the position of the first angular sector S6 is known, is sought and detected on the core 3, and the azimuthal orientation of the core 3 is adapted during the braiding, with reference to said registration element 16, so that the second angular sector S8 occupied by the braid join 8 does not overlap the first angular sector S6 occupied by the core join 6.

Provided are a pneumatic tire and a method for manufacturing the pneumatic tire. A partial tie rubber layer is selectively disposed in each region between a carcass layer and an innerliner layer and on both sides in a tire lateral direction of a tread portion excluding a center region of the tread portion. End portions on both sides of the partial tie rubber layers in the tire lateral direction form inclined surfaces acutely angled with respect to a surface of the partial tie rubber layer on the carcass layer side. The inclined surfaces have an inclination angle from 20 to 60 with respect to the surface of the partial tie rubber layer on the carcass layer side.

A pneumatic tire to reduce separation of a carcass ply from inner and outer core pieces (5i, 5o) and improve steering stability. A radially inner end portion of the carcass ply is held between the inner and outer core pieces (5i, 5o) without turning-up around a bead core. The inner and outer core pieces (5i, 5o) are made of helical body of bead cord (10i, 10o) helically winding around a tire axis. In the inner core piece (5i), the final twisting direction of the bead cord (10i) is the same as the winding direction around the tire axis of the bead cord (10i) in side view from axial outward of the tire. In the outer core piece (5o), the final twisting direction of the bead cord (10o) is opposite to the winding direction of the bead cord (10o).

Provided is a drum set for manufacturing a bead-apex for a tire and an assembly including the drum set, wherein the drum set has drum segments which form a drum, wherein the drum segments are radially movable, wherein the drum set is arranged to be movable between an operational position in which the drum set is supported on a base and a storage position in which the drum set is unsupported by the base. The drum set further includes a support member for supporting the drum segments of the drum set with respect to each other, wherein the support member is provided with guides for guiding the radial movements of the drum segments when the drum set is in the operational position, while the guides are arranged for retaining the drum segments of the drum set to the support member when the drum set is in the storage position.

A method and apparatus for forming an apex or an apex in combination with a bead, the method comprising the steps of: winding a strip of rubber onto a rotatable platen to form an apex, wherein the rotatable platen may further include a radially expandable bead chuck for supporting a bead. The rotatable platen may optionally include a nonstick coating such as titanium nitride and optionally include one or more radially oriented bars. The optional one or more radially oriented bars may be movable into a first position flush with the outer surface of the platen, and movable into a second position that preferably is nonflush and protrudes from the outer surface of the platen. The rotatable platen is further optionally retractable from the bead chuck to facilitate removal of the apex from the apparatus.

A rotary body is divided into four to form multiple partitioned members. A chuck mechanism includes an expanding and contracting mechanism that expands and contracts each partitioned member in a radial direction of the rotary body. The chuck mechanism mounts and dismounts the beginning of a wire in an interlocked relationship with expansion and contraction of each partitioned member. The expanding and contracting mechanism includes a guide member that moves each partitioned member back and forth in the radial direction, and a cam member that moves each partitioned member between a large-diameter position and a small-diameter position. The chuck mechanism includes a chuck arm, a coil spring that biases the chuck arm in a direction in which the chuck arm is closed, an arm member that opens and closes the chuck arm, and a cam actuator that makes the arm member pivot.

The present invention forms bead apex rubber with good precision on the outer circumferential surface of the bead core. A molding process, in which unvulcanized rubber is made to flow into a bead apex molding chamber that is surrounded by surfaces that include the outer circumferential surface of a circular bead core and the bead apex rubber is formed directly on the outer circumferential surface of the bead core that is rotating around the core axis, is provided. The molding process comprises: a tip forming step that forms the leading end of the bead apex rubber; a middle section forming step that sequentially forms the bead apex rubber to be continuous with the leading end; and a joining step to join the back end and the leading end of the bead apex rubber by inflowing the unvulcanized rubber therebetween.

In one example, a festoon system comprises a festoon module having a support assembly, and further comprises at least one upper sheave and at least one lower sheave, which are movable relative to one another by movement of at least one of the upper sheave or the lower sheave. At least one wire is configured to enter the festoon module at an entrance region, extend around a groove of the least one lower sheave and at least one groove of the at least one upper sheave, and then exit the festoon module at an exit region. A first coupling location of the support assembly is adjacent to the entrance region of the festoon module, and a second coupling location of the support assembly is adjacent to the exit region of the festoon module. Different modules are configured to be coupled to the second coupling location.