A bonded mesh composite panel can be used to form a three-dimensional upper shell that includes extensions used for double-lasting and/or to otherwise provide a shelf to support foam padding. The foam padding may be, e.g., a foam midsole. The extensions of the upper shell may be located in a lower portion of the shell and may be bonded to the foam midsole in a heel, midfoot and/or forefoot regions.

A method for manufacturing an upper for an article of footwear includes: forming a foam layer; forming a preliminary upper by laminating an outer layer, an inner layer, and the foam layer intermediate to the outer layer and the inner layer; and molding the preliminary upper to a shape having a contour to substantially fit at least a portion of a foot to provide at least a portion of an upper for an article of footwear.

A method of forming and shaping a waterproof and moisture permeable shoe upper includes disposing a shoe upper and a waterproof and moisture permeable film on a shoe last, wherein at least one of the shoe upper and the waterproof and moisture permeable film includes microwave treatable material, and heating the shoe last with the shoe upper and the waterproof and moisture permeable film thereon by microwave, so that the shoe upper and the waterproof and moisture permeable film are combined by the microwave treatable material and shaped to form the waterproof and moisture permeable shoe upper after cooling.

A method of making stretch leather composites is provided. The method includes providing a semi-finished leather. The semi-finished leather is split to obtain a final split having a thickness of from 0.10 mm to about 1.25. The final split is dried to obtain a crust. The crust is laminated with a stretch fabric impregnated with a stiffener, e.g., starch, to prepare a laminate. The starch is removed from the stretch fabric after preparing the laminate, for example, by dissolving the starch in a liquid solution naturally present in another laminate processing step liquid. Laminating the crust can include the use of an adhesive. A method of manufacturing an article of footwear can include providing a stretch leather composite, cutting the stretch leather composite to conform to a predetermined shape, and manufacturing the footwear using the stretch leather composite.

A method for manufacturing a waterproof and vapor-permeable shoe comprising the steps of providing an upper and a lining comprising at least one functional layer of vapor-permeable and waterproof material, providing an insole comprising a functional support sheet of vapor-permeable and waterproof material, coupling the peripheral edge of the functional layer of the lining to the peripheral edge of the functional sheet of the insole by way of a sealing waterproof adhesive so as to shape a sock of vapor-permeable and waterproof material, couple the upper to the outer surface of the lining by way of a vapor-permeable adhesive; and couple a sole to the upper and/or to the lining and/or to the insole.

A method for manufacturing a waterproof and vapor-permeable shoe comprising the steps of providing an upper and a lining comprising at least one functional layer of vapor-permeable and waterproof material, providing an insole comprising a functional support sheet of vapor-permeable and waterproof material, coupling the peripheral edge of the functional layer of the lining to the peripheral edge of the functional sheet of the insole by way of a sealing waterproof adhesive so as to shape a sock of vapor-permeable and waterproof material, couple the upper to the outer surface of the lining by way of a vapor-permeable adhesive; and couple a sole to the upper and/or to the lining and/or to the insole.

A footwear assembly having an upper that comprises a neoprene sock with a foot portion integrally connected to a leg portion. The foot portion has heel, vamp and under-foot portions. The leg portion has front shin, side wall, and rear calf-side portions. The upper has a unitary, outer, injection molded layer molded directly onto the foot and shin portions of the neoprene sock, while the sidewall and rear calf-side portions remain substantially uncovered by the injection molded layer. The injection molded layer encases the foot portion of the neoprene sock. The injection molded layer on the shin portion defines a shin guard portion having a necked down area integrally connected to the injection molded layer at the vamp portion, wherein the shin guard extends upwardly from the necked-down portion in an outwardly diverging shape away from the vamp.

A fiber bound engineered material is provided that imparts an intended characteristic at an intended relative location. A fiber layer is entangled with additional fibers in a manner to create a non-uniform engineered material. The lack of uniformity of a fiber bound engineered material may be accomplished through manipulation of the fibers and/or through fiber binding a scrim. The fiber layer binds with additional fibers through entanglement such that a mechanical connection between the entangled fibers is provided. This entanglement allows the fibers to bind without supplemental adhesives, interlacing, or connections. Variations in the fibers and/or inclusion of scrim materials prior to entanglement allows for an intended characteristic (e.g., a functional characteristic) at an intended relative location (e.g., a position determined by an article to be formed therefrom).

Described is a shoe upper for a shoe, in particular an athletic shoe, wherein the shoe upper is laceless and comprises: (a.) a lateral portion; (b.) a medial portion; and (c.) at least an elastic intermediate portion between the lateral portion and the medial portion, wherein the stiffness of at least one of the lateral portion and the medial portion is at least 2 times higher than the stiffness of the elastic intermediate portion.

Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.