Disclosed is a manufacturing method of a sheet molded article, including the steps of: thermoforming a molding sheet with a first mold, thereby molding a molded article including a body portion provided with a shape transferred from the first mold, and a peripheral edge portion surrounding the body portion; and removing the molded article from the first mold, and inverting the body portion front-to-back.

A method of forming an upper for an article of footwear includes providing a first material layer over a shoe last, providing a second material layer over the first material layer such that the first and second material layers adhere to each other at an interface between the first and second material layers, where one or both of the first material layer and second material layer is provided by spray forming a polymer material onto the last. The material layers are removed from the last and turned inside out such that the first material layer includes an exposed surface that forms an exterior surface of the upper.

A method for manufacturing a waterproof and vapor-permeable shoe comprising the steps of providing an upper and a lining comprising at least one functional layer of vapor-permeable and waterproof material, providing an insole comprising a functional support sheet of vapor-permeable and waterproof material, coupling the peripheral edge of the functional layer of the lining to the peripheral edge of the functional sheet of the insole by way of a sealing waterproof adhesive so as to shape a sock of vapor-permeable and waterproof material, couple the upper to the outer surface of the lining by way of a vapor-permeable adhesive; and couple a sole to the upper and/or to the lining and/or to the insole.

Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

A method for manufacturing waterproof and breathable shoes is provided. The method includes subjecting shoe sole materials to plastication and mixing, followed by cutting into pieces to be mold to form a shoe sole; stacking a knitted fabric as an outer layer, a polyurethane layer as a middle layer, and a knitted fabric as an inner layer sequentially into a mold for hot-pressing and shaping to form a shoe upper; and bonding the shoe upper to the shoe sole with an adhesive glue so as to form a shoe. The shoe is made flexible and light as the shoe upper is made up of two layers of knitted fabric bonded to a polyurethane layer. Moreover, the middle layer of the shoe upper includes a wavy structure, which is stretchable and helps improve waterproofness and breathability of the shoe upper.

A method of forming an upper for an article of footwear includes providing a first material layer over a shoe last, providing a second material layer over the first material layer such that the first and second material layers adhere to each other at an interface between the first and second material layers, where one or both of the first material layer and second material layer is provided by spray forming a polymer material onto the last. The material layers are removed from the last and turned inside out such that the first material layer includes an exposed surface that forms an exterior surface of the upper.

A method of forming and shaping a waterproof and moisture permeable shoe upper includes disposing a shoe upper and a waterproof and moisture permeable film on a shoe last, wherein at least one of the shoe upper and the waterproof and moisture permeable film includes microwave treatable material, and heating the shoe last with the shoe upper and the waterproof and moisture permeable film thereon by microwave, so that the shoe upper and the waterproof and moisture permeable film are combined by the microwave treatable material and shaped to form the waterproof and moisture permeable shoe upper after cooling.

Embodiments of the present invention relate to a thermoplastic polyurethane (“TPU”) infused mesh material that is molded to form at least a portion of a shoe. The TPU infused mesh may be formed as an upper, a portion of sole or other components of a shoe. The TPU infused mesh is formed, in an exemplary embodiment, through the application of liquid TPU to a surface of a spacer mesh. The liquid TPU infused spacer mesh is then cured, cut to a pattern, and heat molded to form a desired portion of the shoe. The heat molded TPU mesh is coupled to other portions of the shoe (e.g., sole) to form an article footwear in an exemplary embodiment.

Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

A shoe or apparel, including a first material layer with a first plurality of protrusions, a flexible layer with a plurality of apertures, and a second material layer. The flexible layer is positioned between the first material layer and the second material layer. Each protrusion of the first plurality of protrusions of the first material layer extends through at least one aperture of the plurality of apertures of the flexible layer and is connected to the second material layer. The flexible layer is not connected to the first material layer and the second material layer, and thereby can freely move between the first material layer and the second material layer.