A method for forming a cushioning element comprises molding a first cushioning element on a first side of a fabric and molding a second cushioning element on a second side of the fabric. The first cushioning element and second cushioning element may be superimposed. The fabric may include a first layer and a second layer that are superimposed, with the first cushioning element secured to and protruding from the first layer and the second cushioning element secured to and protruding from the second layer. Each of the first cushioning element and second cushioning element may include a plurality of interconnected walls formed from an elastomeric gel material. The walls of the first cushioning element and second cushioning element may be aligned or offset.

An article comprises a tube and at least one thermoplastic pouch inserted within the tube wherein the tube comprises an upper section, a lower section, an inner section and an outer section, the tube comprises an inner layer and an outer layer, the inner layer being a semipermeable membrane that is permeable to vapors but impermeable to liquids and the outer layer being a nonwoven fabric, the tube has a plurality of holes that penetrate through the inner and outer layers of the upper section and/or lower section of the tube, the pouch is located within the tube such that it contacts the lower and inner sections of the tube and the pouch contains a foamable composition.

Compositions and methods for forming epoxy resin systems are provided. In one embodiment, a composition is provided for an epoxy resin system including a liquid epoxy resin component including a liquid epoxy resin and an acrylate monomer, a curing agent component including a compound having an imidazole group and, optionally, a co-curing agent for the compound having an imidazole group comprising a phenolic monomer compound, a branched chain carboxylic acid, and combinations thereof, and a non-aromatic polyol compound. The composition may be used to form composites, such as used in commercial wind turbine blade manufacturing.

Devices and methods for producing a T-shaped semifinished product from a multiply non-crimp fabric with reinforcing fibers for a composite material. The product has a web and a flange. The device includes a web forming tool, with which a web portion of the non-crimp fabric is clamped in place, a forming tool, with which plies of a flange portion of the non-crimp fabric are split into two parts, a depositing device, with which a tube body is deposited on the flange portion formed into the flange, a holding tool, with which a clearance between the holding tool and the flange is formed, and a filling device, with which the tube body is filled with a gas such that the tube body fills the clearance and firmly holds the flange portion formed into the flange, and alternatively, a magnetic force can be generated between a sheet and the web forming tool.

In a preferred embodiment, a composite panel with a smooth outer surface, ready for painting with or without addition of primer, may be created by constructing a panel layup assembly upon a mold, the panel layup assembly including a composite panel having a core and a resin formulation, and a release film between the mold and the composite panel, where a smooth release surface of the release film is in contact with the composite panel upon construction; initiating curing of the composite panel at a first temperature within a lowermost ten percent of a curing temperature range of the resin formulation; continuing curing of the composite panel at a second temperature above the lowermost ten percent of the curing temperature range; and completing curing of the composite panel at a third temperature below the second temperature.

The present disclosure provides a fabric structure including at least one fiber interlaced in a first pattern, and a surface layer having a second pattern not corresponding to the first pattern. The fiber includes a thermoplastic component and a functional component. The surface layer comprises a fused portion of the thermoplastic component and covers the functional component.

A hose is provided comprising a rubber backing layer directly bonded to a continuous polyamide layer without an intervening adhesive layer, wherein the hose exhibits increased low and high temperature capability and decreased permeation compared to standard automotive refrigerant hoses.

A composite structural article includes a polymeric body having a first major surface and an opposing second major surface. The composite structure includes a continuous fiber element extending along and embedded within the lateral length of a rib element and/or an open mesh woven element embedded within and coplanar a textured surface of the first major surface or the opposing second major surface.

A method for producing a sheet-like composite fabric material, in particular a rubberized fabric or a fabric provided with a polymer preparation, for covering drive belts, the composite fabric material comprising a textile integrated in a matrix of elastomeric material, preferably at least one fabric layer integrated in a rubber matrix, the textile or the fabric layer and the elastomeric material being introduced into a gap between a band and a cylindrical molding wheel and molded to form a composite material between the band and the molding wheel at a temperature below the vulcanization temperature, the band looping around the molding wheel at a looping angle under pressure. Likewise disclosed is a drive belt with a covering of composite material produced according to the invention.

A formed article of a fiber-reinforced resin material is provided. The fiber-reinforced resin material is obtained by impregnating a plurality of stacked fiber layers with a resin. The formed article contains a first portion and a second portion formed to have a deep-drawn shape with respect to the first portion. The second portion contains a gradually changing portion with its thickness gradually changing, and the thickness of the gradually changing portion decreases with distance from the first portion.