A method (500) of additively manufacturing a composite part (102) comprises applying a first quantity of a first part (253) of a thermosetting resin (252) to a first element (271) of a non-resin component (108) by pulling the first element (271) through a first resin-part applicator (236) and applying a second quantity of a second part (255) of the thermosetting resin (252) to a second element (273) of the non-resin component (108) by pulling the second element (273) through a second resin-part applicator (237). The method (500) also comprises combining the first element (271) with the first quantity of first part (253) and the second element (273) with the second quantity of second part (255), to create a continuous flexible line (106). The method (500) additionally comprises routing the continuous flexible line (106) into a delivery guide (112) and depositing, via the delivery guide (112), a segment (120) of the continuous flexible line (106) along a print path (122).

A system (100) for additively manufacturing a composite part (102) is disclosed. The system (100) comprises a housing (104) and a nozzle (107). The nozzle (107) is supported by the housing (104). The nozzle (107) comprises an outlet (110), sized to dispense a continuous flexible line (112). The continuous flexible line (112) comprises a non-resin component (114) and a photopolymer-resin component (116). The system (100) also comprises a feed mechanism (118), supported within the housing (104). The feed mechanism (118) is configured to push the continuous flexible line (112) out of the outlet (110) of the nozzle (107). The system (100) further comprises a light source (120), supported by the housing (104). The light source (120) is configured to deliver a light beam to the continuous flexible line (112) after the continuous flexible line (112) exits the outlet (110) of the nozzle (107) to at least partially cure the photopolymer-resin component (116) of the continuous flexible line (112).

A system (100) for additively manufacturing a composite part (102) comprises a delivery guide (112), movable relative to a surface (114). The delivery guide (112) is configured to deposit at least a segment (120) of a continuous flexible line (106) along a print path (122). The continuous flexible line (106) comprises a non-resin component (108) and a thermosetting-resin component (110). The thermosetting-resin component (110) comprises a first part (253) and a second part (255). The system (100) further comprises a first resin-part applicator (236), configured to apply a first quantity of the first part (253) to the non-resin component (108), and a second resin-part applicator (237), configured to apply a second quantity of the second part (255) to the first quantity of the first part (253) of a thermosetting resin (252), applied to the non-resin component (108). The system (100) also comprises a feed mechanism (104), configured to pull the non-resin component (108) through the first resin-part applicator (236) and the second resin-part applicator (237), and to push the continuous flexible line (106) out of the delivery guide (112).

A system (700) for additively manufacturing a composite part (102) comprises a delivery guide (112), movable relative to a surface (114). The delivery guide (112) is configured to deposit at least a segment (120) of a continuous flexible line (106) along a print path (122). The continuous flexible line (106) comprises a non-resin component (108) and a thermosetting-resin component (110). The thermosetting-resin component (110) comprises a first part (253) and a second part (255). The non-resin component (108) comprises a first element (271) and a second element (273). The system (700) further comprises a first resin-part applicator (236), configured to apply the first part (253) to the first element (271), and a second resin-part applicator (237), configured to apply the second part (255) to the second element (273). The system (700) also comprises a feed mechanism (104), configured to pull the first element (271) through the first resin-part applicator (236), to pull the second element (273) through the second resin-part applicator (237), and to push the continuous flexible line (106) out of the delivery guide (112).

A wheel with a rim as well as a wheel spider, where the wheel spider has a hub and spokes. The wheel includes spokes including one or more linearly stretched textile strands as reinforcement material of a fiber composite and each linearly stretched textile strand runs at least once from the rim to the hub and back without interruption and thus forms at least one spoke. The textile strands are connected in a positive-locking manner and/or in substance with the hub and the rim. A process is provided for the manufacture of the wheel.

The present invention pertains to a method for producing a long-fiber composite in which a fiber bundle is impregnated with a non-Newtonian resin. More specifically, the present invention pertains to a method for producing a thermoplastic long-fiber composite, wherein the efficiency of a non-Newtonian resin impregnation process is improved using Equation 1 representing the correlation between the penetration pressure, effective viscosity, transverse permeability, and average penetration velocity of the non-Newtonian resin, and the thickness of the fiber bundle.

A method for producing a structural component part (1) from a fiber-reinforced plastic according to a three-dimensional winding process. Threadlike or strand-shaped fiber material (12) supplied on at least one bobbin (18) is wound around at least one filament carrier (11) in at least one winding pattern by at least one computer-controlled winding device (10). The fiber material (12) is laid down on the filament carrier (11) with a filament tensile force (F.sub.ZN) that is preadjusted by a control device (14). The filament tensile force (F.sub.Zist) is controlled depending on location and/or depending on path in order to take into account specific lay-down locations (29) on the filament carrier (11) in which a lay-down path (28) predefined by the winding pattern is departed from owing to the local geometry at preadjusted filament tensile force (F.sub.ZN).

Provided is a fiber-reinforced resin pultruded product obtained by molding a fiber sheet, wherein the fiber sheet is a semi-preg sheet in which a thermoplastic resin serving as a matrix for the pultruded product is fused to at least a fiber surface, and, in the fiber-reinforced resin pultruded product, the fiber sheet has been pultruded, and the thermoplastic resin fills an inside of the fiber sheet and spaces between overlapping portions of the fiber sheet and is integrated with the fiber sheet. A molded product 40 is molded by converging a fiber sheet 33 and feeding the fiber sheet into a heating section 34 of a pultrusion die 37; compressing the fiber sheet while heating the fiber sheet to a temperature equal to or above the melting point or a resin flow temperature of the thermoplastic resin in the heating section 34; molding the fiber sheet in a molding section 35; cooling the fiber sheet in a cooling section 36 to obtain a pultruded product; and pulling the pultruded product out of the pultrusion die 37 using pulling rollers 38a and 38b.

Provided is a production method of an FRP precursor. The method includes: a pre-coating step of applying a resin varnish having a filler content of 5 vol % or less in a solid content thereof, to a sheet-shaped aggregate, and a melt-pasting step of melt-pasting a pair of resin films, each having a filler content of 30 vol % or more, to both surfaces of the aggregate, after the pre-coating step.

A computer-assisted method for controlling a deposition process in an automated fiber placement (AFP) device for forming a composite structure from a pre-impregnated fiber containing tape material by deposition of tape sections of different lengths by a placement head according to a deposition sequence, wherein the tape sections are provided by cutting a tape material and having at least one slicing region, a computing device, an automated fiber placement device for executing the method and a composite structure manufactured using the method.