B29K2105/10

BUSHING FOR MANUFACTURING STRUCTURAL COMPOSITE PREFORM

Provided is a bushing for manufacturing a three-dimensional composite preform using a tow made of a fiber reinforced polymer. The bushing includes a base plate in which one or more through-holes are formed, and a plurality of spools spaced apart from each other on the base plate. A flat top is formed at an end portion of the spools, and grooves are formed on outer surfaces of the plurality of spools in a circumferential direction thereof.

HIGH-PRESSURE TANK AND METHOD FOR MANUFACTURING HIGH-PRESSURE TANK
20170219165 · 2017-08-03 · ·

A high-pressure tank includes a container main body (10) constituted of a body (11) and dome portions (12) disposed on both ends of the body, and a reinforcing layer (20) formed such that a fiber member is wound around an outer periphery of the container main body. The reinforcing layer includes a hoop winding layer (40) formed by hoop winding that winds the fiber member such that a winding angle is approximately perpendicular to a central axis of the body, and a high helical winding layer (30) formed by high helical winding that winds the fiber member such that a winding angle is inclined with respect to the central axis compared with the hoop winding, and the high helical winding layer extends to the dome portion. The high helical winding layer includes a thick portion having a thickness at an outer side part of a boundary position between the body and the dome portion, which thickness is thicker than a thickness at a part positioned on the body. The hoop winding layer is formed from the body to the dome portion where the thick portion is formed, as a layer at an outer diameter side of the high helical winding layer.

METHOD FOR PRODUCING LONG-FIBER COMPOSITE

The present invention pertains to a method for producing a long-fiber composite in which a fiber bundle is impregnated with a non-Newtonian resin. More specifically, the present invention pertains to a method for producing a thermoplastic long-fiber composite, wherein the efficiency of a non-Newtonian resin impregnation process is improved using Equation 1 representing the correlation between the penetration pressure, effective viscosity, transverse permeability, and average penetration velocity of the non-Newtonian resin, and the thickness of the fiber bundle.

FIBER REINFORCED PROFILED OBJECT

The invention relates to an elongate profiled object having a cross section, the object comprising a peripheral wall, forming a hollow profile extending in a longitudinal direction, wherein at least part of the peripheral wall is provided with a reinforcement layer extending in at least the longitudinal direction of the elongate profiled object, wherein the reinforcement layer comprises a tape or a laminate of tapes, wherein the reinforcement layer has a thickness of at least 0.6 mm and the tape is made of a first thermoplastic composition, which is a fiber reinforced thermoplastic composition comprising a flame retardant, wherein the elongate profiled object is made of a second thermoplastic composition.

Method and moulding system for manufacturing a fibre-reinforced polymer object via a feedback system for controlling resin flow rate

A method of manufacturing a fibre-reinforced polymer object by means of vacuum-assisted resin transfer moulding (VARTM), wherein fibre material is impregnated with liquid resin in a mould cavity comprising a rigid mould part having a mould surface defining an outer surface of the object, is described. One or more pressure sensors are connected to resin inlets of the VARTM system. A control unit is used for controlling a polymer supply unit based on measured resin pressure and is adapted to adjusting a resin flow rate, if pressure measured by the pressure sensors is below a lower threshold level or above a higher threshold level.

Method for impregnating a fibrous material in an interpenetrated fluidized bed

Manufacture of a pre-impregnated fibrous material which contains continuous fibers and a thermoplastic matrix, the material being made as a plurality of unidirectional parallel ribbons or sheets, and the method involving a step of pre-impregnating, in dry conditions, N parallel strands divided into X groups of Ni strands, by the thermoplastic matrix in powder form in a tank, ΣNi=N et X 3, one thereof from each series being immersed in the powder, each group of strands running on the same number Y of tensioning parts, and the parallel strands being separated by a spacing at least equal to the width of each strand.

Fibre reinforced polyamide moulding compound
20230257579 · 2023-08-17 ·

The present invention relates to a polyamide moulding compound consisting of A 33-79.4 wt% of a polymer mixture consisting of wherein the sum of A1 and A2 is 100 wt% of A; A1 55 to 85 wt% of at least one semi-crystalline, aliphatic polyamide selected from the group PA 6, PA 46, PA 56, PA 66, PA 66/6, PA 610, PA 612, PA 6/12, PA 1010, PA 11, PA 12, PA 1012, PA 1212 and mixtures thereof; A2 15 to 45 wt% of at least one semi-aromatic polyamide selected from the group PA 6l, PA 5l/5T, PA 6l/6T, PA 10l/10T, PA 10T/6T, PA 6T/BACT/66/BAC6, PA MXD6, PA MXD6/MXDl and mixtures thereof; B 20 to 60 wt% of a reinforcing fibre; C 0.6 to 2.0 wt% metal borate, wherein the molar ratio of metal to boron is in the range from 0.5 to 4; D 0 to 5.0 wt% additives, different from A, B and C; wherein the sum of the components A to D is 100 wt% and wherein the moulding compound comprises neither copper halides nor metal phosphinates.

Fiber-reinforced metal-, ceramic-, and metal/ceramic-matrix composite materials and methods therefor
11319256 · 2022-05-03 · ·

A method is disclosed for forming extrudate filament, which consist essentially of fiber, organic binder, and metal and/or ceramic. The extrudate filament can be spooled, or used to form preforms, and/or assemblages of preforms. In further methods, the extrudate filament and/or preforms can be used to fabricate fiber-reinforced metal-matrix or ceramic-matrix or metal and ceramic matrix composite parts, which consist essentially of fiber in a matrix of metal, or ceramic, or metal and ceramic, respectively.

ABRASION AND DAMAGE RESISTANT FLEXIBLE HOSE
20230241832 · 2023-08-03 ·

Disclosed herein are abrasion resistant flexible hoses and methods for manufacturing such hose. The abrasion resistant elastomeric hose comprises an inner surface and an outer surface, and a abrasion resistant material embedded in the hose at a depth that imparts a three-dimensional pattern at the outer surface of the hose.

PRODUCTION ASSEMBLY AND METHOD FOR HYBRID COMPOSITE DRIVESHAFT TUBE
20220025922 · 2022-01-27 ·

The present invention relates to a drives haft comprising an elongated monolithic composite tube (20) with a front joint (10) having a tube yoke (12) and a rear joint (40) at a distance from the front joint (10) both are provided at corresponding opposite ends thereof characterized in that an inner layer (24) is comprising carbon or glass fibers which are coaxially wound on top of each other and an outer layer (22) wound directly on the inner layer (24) and the ratio (h1/h2) between the thickness of carbon fiber winding (hi) and glass fiber winding (h2) is bigger than 0.1.