B29K2105/10

METHOD OF APPLYING AN ABRASION RESISTANT FINISH ONTO A PULTRUSION SUBSTRATE

A lineal product includes a composite pultruded substrate having a solid outer surface, and a multi-layer coating extruded directly onto the outer surface. The coating comprises a solid extruded base layer comprising a first thermoplastic material extruded onto the outer surface, the base layer having a base-layer inner surface in intimate contact with the outer surface and a base-layer outer interface. The coating further comprises a solid extruded outer layer comprising a second thermoplastic material comprising polymethyl methacrylate extruded onto the first thermoplastic material, the solid extruded outer layer having an outer-layer interface in intimate contact with the base-layer outer interface and an outer-layer outer surface, wherein the intimate contact between the base-layer outer interface and the outer-layer interface forms a solid interface between the base layer and the outer layer. The solid extruded outer layer has a hardness of at least 1H pencil hardness.

Composite Material Rework Parts and Methods of Making Composite Rework Parts
20200398504 · 2020-12-24 ·

Methods, apparatuses and systems are disclosed for making and applying composite material rework parts to rework composite substrates by partially forming a composite material rework part before staging the rework part onto the composite substrate. An approximate geometry is imparted to the partially formed rework part, with the final composite material rework part geometry imparted by the composite substrates requiring rework, as the rework part is finally shaped and cured in situ on the composite substrate.

Wind turbine blade manufacturing method or apparatus

A positioning jig (25) and a method for manufacturing a wind turbine blade comprising moulding a first and a second blade shell portion in respective first and second mould tools; positioning a shear web (15) in a spanwise direction within a first shell portion (20) in a said first mould tool (7); anchoring said shear web in position in said first shell portion; and closing said second shell portion (21) over said first shell portion to thereby generate a wind turbine blade shell defining a chordwise extent between a in trailing edge and a leading edge thereof, and a spanwise extent between a root region and a tip thereof and wherein said shear web, bordered by a first (24) and a second longitudinal edge, extends in a thickness direction of said blade; said method further comprising: providing a positioning jig; and securing said positioning jig to said shear web, prior to its introduction into said first shell portion and guiding said shear web into its predetermined standing position in said first shell portion, with its first longitudinal edge adjacent said first shell portion, by engaging a reference surface (33) of said positioning jig with a locating surface (12) at said first mould tool thereby to bring said positioning jig into its guide position with said shear web in its predetermined standing position; and removing said positioning jig from said first mould tool prior to closing said second shell portion over said first shell portion. A shear web, especially an upper edge thereof, may be additionally secured to the blade shell using ligaments (30) prior to removal of the positioning jig.

Method of applying an abrasion resistant finish onto a pultrusion substrate

A lineal product includes a substrate having an outer surface, a thermoplastic base layer applied to the outer surface, and a second thermoplastic layer applied over at least a portion of the base layer, the second layer having a hardness of at least 1 H pencil hardness.

System and method for cutting material in continuous fiber reinforced additive manufacturing

Methods, apparatus, and systems for cutting material used in fused deposition modeling systems are provided, which comprise a ribbon including one or more perforations. Material is passed through at least one perforation and movement of the ribbon cuts the material. A further embodiment comprises a disk including one or more blade structures, each forming at least one cavity. Material is passed through at least one cavity and a rotational movement of the disk cuts the material. A further embodiment comprises a slider-crank mechanism including a slider coupled to a set of parallel rails of a guide shaft. The slider moves along a length of the rails to cut the material. Yet another embodiment comprises one or more rotatable blade structures coupled to at least one rod. The rotation of the blade structures causes the blade structures to intersect and cut extruded material during each rotation.

METHOD FOR PRODUCING CARBON FIBER REINFORCED RESIN MOLDED ARTICLE, AND APPARATUS FOR PRODUCING CARBON FIBER REINFORCED RESIN MOLDED ARTICLE

A method for producing carbon fiber reinforced resin molded article of the present invention includes press-molding a mixture-made body including carbon fiber and thermoplastic resin to produce the article that is composed of MR

The method further includes perforating pores into the mixture-made body, before press-molding mentioned above.

As, in perforating, at least the pores are formed so as to penetrate through a hardened part of a surface of the mixture-made body, the article made of the CFRP that does riot have poor appearance, such as whitening or marble pattern, can be produced.

Electrically conductive power transmission belt

A belt made up of an elastomeric belt body, an electrically conductive tensile cord such as carbon fiber cord in a cord layer reinforcing the belt body, an outer layer of electrically conductive thermoplastic material such as polypropylene film, and an electrically conductive fabric layer residing between the tensile cord layer and the outer layer and providing electrical continuity between the outer layer and the tensile cord. An electrically conductive thread may be woven in the fabric and may present at both surfaces of the fabric and contact both the outer layer and the tensile cord to provide the electrical continuity there between.

High-pressure tank and method for manufacturing high-pressure tank
10724683 · 2020-07-28 · ·

A high-pressure tank includes a container main body (10) constituted of a body (11) and dome portions (12) disposed on both ends of the body, and a reinforcing layer (20) formed such that a fiber member is wound around an outer periphery of the container main body. The reinforcing layer includes a hoop winding layer (40) formed by hoop winding that winds the fiber member such that a winding angle is approximately perpendicular to a central axis of the body, and a high helical winding layer (30) formed by high helical winding that winds the fiber member such that a winding angle is inclined with respect to the central axis compared with the hoop winding, and the high helical winding layer extends to the dome portion. The high helical winding layer includes a thick portion having a thickness at an outer side part of a boundary position between the body and the dome portion, which thickness is thicker than a thickness at a part positioned on the body. The hoop winding layer is formed from the body to the dome portion where the thick portion is formed, as a layer at an outer diameter side of the high helical winding layer.

Composite rotatable assembly for an axial-flow compressor

A composite rotatable assembly for an axial flow compressor comprises a spool having a plurality of blade assemblies arranged in stages on the spool and attached thereto by a wound band. Each blade assembly comprises a blade and a base, with the base having a forward tang extending axially forward of a leading edge of the blade and an aft tang extending axially aft of a trailing edge of the blade. The band is wound over at least a portion of the forward and aft tangs of the plurality of blade assemblies to hold the blade assemblies to the spool under centrifugal loading. An abradable layer may be added over the wound band.

HIGH PRESSURE CONTAINER AND METHOD FOR MANUFACTURING HIGH PRESSURE CONTAINER

A high pressure container has enhanced pressure resistant strength, and a method for manufacturing such high pressure container. The high pressure container includes a sealable hollow liner and a reinforcement layer including a composite carbon fiber bundle covering an outer surface of the hollow liner, wherein the reinforcement layer is wound around the outer surface of the hollow liner and fixed with a cured product of thermosetting resin, and a stress relaxation portion including the cured product of thermosetting product and a plurality of carbon nanotubes between a carbon fiber contained in one composite carbon fiber bundle and a carbon fiber contained in the other composite carbon fiber bundle.