The present invention relates to a sinter powder (SP) comprising 58.5% to 99.95% by weight of at least one thermoplastic polyurethane (A), 0.05% to 1.5% by weight of at least one flow agent (B), 0% to 5% by weight of at least one organic additive (C), 0% to 5% by weight of at least one further additive (D) and 0% to 30% by weight of at least one reinforcer (E), based in each case on the sum total of the percentages by weight (A), (B), (C), (D) and (E), wherein the thermoplastic polyurethane (A) is prepared by reacting at least one isocyanate (a), at least one isocyanate-reactive compound (b), and at least one chain extender (c), and wherein components (a), (b) and (c) each comprise not more than 15 mol-% of aromatic moieties, based on the total amount of the respective component (a), (b) and (c). The present invention further relates to a method of producing the sinter powder (SP) and to the use of the sinter powder (SP) in a three-dimensional (3D) printing process. The present invention further relates to a three-dimensional shaped article comprising the thermoplastic polyurethane (A), to a method of producing a three-dimensional shaped article and to the use of the at least one thermoplastic polyurethane (A) in a three-dimensional (3D) printing process for producing a three-dimensional shaped article to improve the energy return of the three-dimensional shaped article.

The invention relates to a method for producing dry film (3), wherein a dry powder mixture is processed into the dry film (3) by a rolling device comprising a first roller (2a) and a second roller (2b). The first roller (2a) has a higher circumferential rotational peripheral speed than the second roller (2b), and the dry film (3) is placed on the first roller (2a) wherein the rotational peripheral speed of the first roll to the rotational peripheral speed of the second roll of 10:9 to 10:1 is maintained.

A composition for additive manufacturing of an article may include a base material, a functional particulate having at least one of an acicular morphology and a platy morphology, and binder. The functional particulate may increase a strength property of the article manufactured with the composition as compared to the strength property of the article manufactured with the composition being devoid of the functional particulate. A method of manufacturing an article via additive manufacturing may include providing a first layer of a powder composition. The powder composition may include a base material, a functional particulate, and binder. The method may also include binding the first layer of powder composition in a predetermined pattern to form a hardened two-dimensional shape including the powder composition, and successively providing additional layers of the powder composition and binding the respective layers to form the article.

The invention relates to micro-channeled and/or nano-channeled polymer compositions for structural and thermal insulation composites and methods of preparing the same. The composites can be tailored to achieve desired mechanical and thermal insulation properties.

A method for producing a multilayer pipe with an outer layer which forms a pipe outer contour, an inner layer which forms a pipe inner contour, and at least one intermediate layer by means of a centrifugal casting process. A mixture of resin and microfibers is supplied to a rotating die in order to form the inner layer, and a specified separation of the resin and the microfibers is produced by controlling the die rotational speed during a specified time such that the content of the microfibers in a boundary layer, which starts from the pipe inner contour, is lower than the content in a stability layer facing the intermediate layer. The invention likewise relates to a corresponding multilayer pipe.

Additive manufacturing of a fiber-reinforced polymer (FRP) product using an additive manufacturing print head; a reservoir in the additive manufacturing print head; short carbon fibers in the reservoir, wherein the short carbon fibers are randomly aligned in the reservoir; an acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin in the reservoir, wherein the short carbon fibers are dispersed in the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin; a tapered nozzle in the additive manufacturing print head operatively connected to the reservoir, the tapered nozzle produces an extruded material that forms the fiber-reinforced polymer product; baffles in the tapered nozzle that receive the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin with the short carbon fibers dispersed in the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin; and a system for driving the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin with the short carbon fibers dispersed in the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin from the reservoir through the tapered nozzle wherein the randomly aligned short carbon fibers in the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin are aligned by the baffles and wherein the extruded material has the short carbon fibers aligned in the acrylate, methacrylate, epoxy, cyanate ester or isocyanate resin that forms the fiber-reinforced polymer product.

A polymer material in manufacture of 3D articles by means of additive manufacturing, the polymer material including: at least one polyethylene having a density at 23 C. determined according to EN ISO 1183-1:2019 standard of at least 0.930 kg/m3 and a crystallinity determined according to EN ISO 11357-3:2018 standard of at least 50 wt.-%, at least one solid filler, and at least one nucleating agent, wherein the at least one solid filler is a fibrous filler having a volume-based mean aspect ratio (length/diameter) of 3-60.

A molding material of the present disclosure includes cellulose fibers, a resin melting at 200 C. or lower, and polyurethane, the molding material having complex viscosity at 180 C. of 3000 Pa.Math.s or more and 147000 Pa.Math.s or less. The resin is preferably at least one selected from the group consisting of polypropylene and polylactic acid.

Apparatus for producing a three dimensional nanofiber structure includes (1) at least two spaced electrodes; (2) a spinner adapted to rotate the at least two spaced electrodes; (3) a syringe assembly adapted to eject a polymer solution from a syringe of the syringe assembly towards the at least two spaced electrodes while the at least two spaced electrodes are rotated by the spinner; and (4) a power supply assembly for providing the two spaced electrodes at a first electric potential, and for providing the syringe at a second electric potential which is different from the first electric potential. A composition of matter may include (1) a least one layer of nanofibers in which a distribution of angles of fibers is aligned; and (2) at least one gel layer, wherein the at least one layer of microfibers and the at least one gel layer alternate to form a laminate.

A welded joint between at least one metal material element and at least one thermoplastic material element is obtained by pressing the elements against each other while applying heat. Contact surfaces of the metal material, which are in contact with the thermoplastic material, are provided with uneven surface portions having a distribution of asperities. With heat applied, the thermoplastic material fills spaces between these asperities and maintains this configuration after subsequent cooling, thereby improving strength of the joint. The uneven surface portions are obtained in a preliminary forming step of the metal material in a press mould, which is configured with a forming surface for generating the uneven surface portions by mechanical deformation and/or with a device for guiding a laser or electron beam. By this technique, hybrid components are obtained made of one or more elements of metal material between which a shaped component of thermoplastic material is interposed.