A laminated gasket (13) to be used for a medical syringe is provided, which includes a main body (14) made of an elastic material, and a film (15) provided on a surface of the main body (14). The gasket (13) has a circumferential surface portion (17) to be brought into contact with an inner peripheral surface (16) of a syringe barrel (11) of the syringe. The gasket (13) further includes a projection (22) provided on a surface portion of the film (15) present in the circumferential surface portion (17) as extending circumferentially of the gasket. The projection (22) has a height of not less than 15 μm and not greater than 55 μm and a width of not less than 30 μm and not greater than 75 μm. With this arrangement, the laminated gasket is excellent in sealability.

A thermoplastic prepreg includes a mat, web, or fabric of fibers and hollow glass microspheres that are positioned atop the mat, web, or fabric of fibers or dispersed therein. The thermoplastic prepreg also includes a thermoplastic polymer that is fully impregnated through the mat, web, or fabric of fibers and the hollow glass microspheres so that the thermoplastic prepreg has a void content of less than 3% by volume of the thermoplastic prepreg. The thermoplastic material is polymerized monomers and oligomers in which greater than 90% by weight of the monomers or oligomers react to form the thermoplastic material.

An electronic device of the present invention comprises: an exterior housing including a first surface facing a first direction, and a second surface facing a second direction opposite to the first direction; a display of which at least a part is exposed through the first surface; and a polymer plate which forms at least a part of the second surface of the housing. The polymer plate comprises: at least one opaque layer; at least one polymer layer that is translucent or transparent and is disposed on the at least one opaque layer; and a coating layer that is disposed on the at least one polymer layer and has a hardness greater than or equal to a selected hardness. Each of the at least one opaque layer, the at least one polymer layer, and the coating layer may comprise a first surface, and a second surface extending from the first surface so that at least a part thereof is bent. Other embodiments are also possible.

According to one embodiment, a system for manufacturing a fully impregnated thermoplastic prepreg includes a mechanism for moving a fabric or mat and a drying mechanism that removes residual moisture from at least one surface of the fabric or mat. The system also includes a resin application mechanism that applies a reactive resin to the fabric or mat and a press mechanism that presses the coated fabric or mat to ensure that the resin fully saturates the fabric or mat. The system further includes a curing oven through which the coated fabric or mat is moved to polymerize the resin and thereby form a thermoplastic polymer so that upon exiting the oven, the fabric or mat is fully impregnated with the thermoplastic polymer. During at least a portion of the process, humidity in the vicinity of the coated fabric or mat is maintained at substantially zero.

Methods of in-situ additively manufacturing (AM) a part include placing a blank of a decorative material onto a platform and applying an AM material onto the blank such that the blank and the AM material simultaneously contour to a shape of the platform to form the part. The AM material may be applied onto the part by an extrusion process. The blank and the AM material may be under vacuum. The blank and/or the AM material may be directly or indirectly heated while the AM material is applied onto the blank.

A method for manufacturing a thick polyimide film includes providing a first and second laminated structures. The first and second laminated structures are heated, and the heated first and second laminated structures are wound together to form a third laminated structure. The first polyamic acid gel film of the heated first laminated structure and the second polyamic acid gel film of the heated second laminated structure are overlapped and bonded together to form a third polyamic acid gel film. Two third laminated structures are wound together to form a fourth polyamic acid gel film. A dehydration ring-closure imidization reaction is applied to the fourth polyamic acid gel film by heating to obtain the thick polyimide film. A thick polyimide film manufactured by the method is also disclosed.

A photochromic polyurethane laminate that is constructed to solve certain manufacturing difficulties involved in the production of plastic photochromic lenses is disclosed. The photochromic laminate includes at least two layers of a resinous material and a photochromic polyurethane layer that is interspersed between the two resinous layers and which contains photochromic compounds. The polyurethane layer is formed by curing a mixture of a solid thermoplastic polyurethane, at least one isocyanate prepolymer, at least one photochromic compound, and a stabilizing system.

A patient interface device and cushion for the device are respectively disclosed, for preferred CPAP and BiPAP breathing masks. The cushion has a composite structure with an open rounded polygonal profile defining a mask side layer and a slip-resistant fibrous patient side layer, with an intermediate barrier layer positioned between the first and second layers. The layers are integrally bonded together into a three-dimensional conformation defining a J-shaped cross section and an inboard patient side curl opening into an air chamber juxtaposed with one or more of the patient's airways. The body exhibits flexibility between about 4 and about 10 Taber Stiffness Units. Method and apparatus for making the cushion are further described.

Methods and systems for manufacturing re-entrant structures, such as the structures exhibiting superomniphobic characteristic, in a continuous, well-controlled, high-rate (mass production, volume) manner are disclosed.

A method of manufacturing a bladder element comprises forming at least one of a first, a second, and a third polymeric sheet to have a contoured surface profile. The first, the second, and the third polymeric sheets are stacked so that the second polymeric sheet is between the first polymeric sheet and the third polymeric sheet. The method comprises applying fluid pressure between the first polymeric sheet and second polymeric sheet, between the second polymeric sheet and the third polymeric sheet, or between both, forcing a first surface of the second polymeric sheet into contact with an inner surface of the first polymeric sheet, or a second surface of the second polymeric sheet into contact with an inner surface of the third polymeric sheet, or both. A bladder element is also disclosed.