A method includes injection molding a preform using a two phase injection system having a first phase in which a material is injected into the preform and a second phase in which the material is injected into the preform. The preform is disposed in a mold. The preform is blow molded into an intermediate article. The intermediate article is trimmed to form a finished container. The first phase includes injecting a material into the preform to form a single layer of the preform and the second phase includes injecting the material to form inner and outer layers and an intermediate layer between the inner and outer layers. The inner and outer layers include the material and the intermediate layer includes at least one additive. Finished containers are disclosed.

A shaving razor cartridge with a housing having a top surface and a bottom surface. A guard is at the front of the housing. A cap is at a rear of the housing. At least one blade is mounted to the housing between the guard and the cap. The housing has a wall defining an opening extending from the top surface to the bottom surface that is configured to receive a portion of a handle. The wall having a pair of arms each with a distal end extending toward each other defining a gap. The bridge is a thermo-plastic elastomer that is different than a polymeric material of the housing.

The injection moulding of articles formed by plastic materials having different characteristics, for example of different colours, is carried out in a single injection cycle in which the first and the second plastic materials are injected into a first and into a second zone of a mould cavity by first and second injectors controlled according to specific modes so as to define a shape and/or a position of a weld line.

A shaving razor cartridge with a housing having a top surface and a bottom surface. A guard is at the front of the housing. A cap is at a rear of the housing. At least one blade is mounted to the housing between the guard and the cap. The housing has a wall defining an opening extending from the top surface to the bottom surface that is configured to receive a portion of a handle. The wall having a pair of arms each with a distal end extending toward each other defining a gap. The bridge is a thermo-plastic elastomer that is different than a polymeric material of the housing.

A process and associated system for creating color effects using extrudable material, such as plastic and metal for example, are presented. Flows of first and second viscous materials of respective colors are provided and then combined in a predetermined pattern to form a stream of combined viscous material. A dynamic mixer is the then used to apply a predetermined dividing, overturning and combining motion to the stream of combined viscous material to partially mix the first viscous material and the second viscous material, such that upon exiting the dynamic mixer, the first material of the first color and the second material of the second color form a color pattern in the stream of combined viscous material. The dynamic mixer has elements configured for acquiring a specific radial orientation in a range of radial orientations that may be varied during the application of the dividing, overturning and combining motion to the stream of combined viscous material to cause variations in the color pattern in the stream of combined viscous material. Sheets of extruded material may be created using such process and system and used in the manufacturing of many different products including, but not limited to, kayaks, stand-up paddle boards, garden furniture and many others. In some embodiments, the sheets may be characterized by color bands extending diagonally with reference to a longitudinal extent of the sheet.

A 3D printing system applies colored powders (e.g., primary colors, white, black, cyan, magenta, yellow, fluorescent colors, metallic) in printed polymer layers for forming a colored 3D object. The system may stabilize a powder layer or color sub-layers thereof, for example with one or more of heat, pressure, and/or high-intensity light. On each layer, powders of various colors may be sequentially deposited in a halftone pattern and stabilized, so as to create a part with a specified arrangement of colors throughout its structure. Benefits include more stable color than strategies involving jetting colored fluids. The arrangement of color on the interior of the part could provide functional or traceability benefits for specific applications. The examples allow for depositing a greater quantity of powder on each fiber base or substrate, decreasing the ratio of fiber to powder and increasing production speed.

In an example, a virtual build volume comprising a representation of at least a part of an object to be generated in additive manufacturing is segmented into a plurality of nested segments comprising a core segment, an inner peripheral segment and an outer peripheral segment. Additive manufacturing control instructions may be generated for the nested segments. The control instructions for the core segment may provide a first region of the object corresponding to the core segment and having a first color. The control instructions for the outer peripheral segment may provide a second color for a second region of the object corresponding to the outer peripheral segment. The control instructions for the inner peripheral segment may provide a third color for a third region of the object corresponding to the inner peripheral segment, wherein a color of the third region is determined so as to at least partially visually mask the first region.

Disclosed are embodiments of a multi-material three-dimensional printer. Also disclosed are methods of three-dimensional printing multi-material objects, components and/or devices using the disclosed three-dimensional printer. Also disclosed are methods of three-dimensional printing multi-colored objects, components and/or devices using the disclosed three-dimensional printer. Additionally, filament compositions which can be used in three-dimensional printing, are disclosed, as well as methods of making the same.

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

A wind turbine blade having a spar cap and a shear web system is described. The spar cap comprises a pultruded strip of fibrous reinforcing material with a first datum feature visible at a surface of the pultruded strip. The shear web system comprises a second datum feature, wherein the first datum feature of the spar cap is aligned with the second datum feature of the shear web system.