A method of injection molding a building product includes providing an injection mold with a plurality of gates located adjacent a perimeter of the injection mold. The method further includes commingling a first material and a second material into a flow, the second material comprising a color that contrasts with a color of the first material and injecting the commingled flow into the plurality of gates to form a building product. Thereafter, the method includes removing the building product from the injection mold. The second material extends through an interior of the building product and appears as contrasting streaks on an exterior of the building product to form a variegated grain appearance. The method also includes notching a portion of the building product, such that the building product has a substantially linear grain in an exposed portion thereof.

A fiber-reinforced resin shaped product includes: reinforcing fibers with a weight average fiber length of 100 mm or less; and a thermoplastic resin. The fiber-reinforced resin shaped product has grains on at least a part of a surface thereof. A maximum height (Rz) of the grains is 100 m to 200 m, and an average pitch (Rsm) between adjacent grains is 1100 m or less.

Skin-bonded threaded inserts may be installed within a sandwich panel by curing the insert in place as the sandwich panel is cured. Skin-bonded threaded inserts may include a collar that is transitioned between a raised position and a compressed position during installation of the skin-bonded threaded insert in the sandwich panel, due to compression of the sandwich panel during curing. Skin-bonded threaded inserts may include one or more flanges that engage one or more skins of the sandwich panel. Such flanges may be positioned between two skins, or between the core and a skin of the sandwich panel to secure the sandwich panel in place within the sandwich panel. Skin-bonded threaded inserts may be positioned within a sandwich panel without the use of potting compound and may engage with the skins of the sandwich panel, rather than relying on adherence to the core for sufficient pull-out and shear strength.

A flexible membrane for use in a carrier head has a generally circular main portion with a lower surface, an annular outer portion for connection to a base assembly, and an annular flap extending from the main portion on a side opposite the lower surface for connection to the base assembly. At least one surface of the flap has a surface texture to prevent adhesion.

The disclosure includes a laminate tool and a process for producing laminate tooling with functional features between adjacent or non-adjacent laminate segments to provide mechanical leverage to demold a part, space for moving tool segments that allow features to be molded against the line of draw (eliminate die-locked conditions), and passageway for gas to travel. The disclosure further includes a laminate tool with channels in the laminate sheets that communicate at one end to a source of pressurized air and at its opposite end to the mold cavity. The channel permits forced air into the mold cavity to demold the part.

A resin board structure includes a first member including a first metal film and one thermoplastic resin layer or a stack which includes two or more thermoplastic resin layers, and a second member including a second metal film. The first and second metal films are bonded together, and at least a portion the first metal film and at least a portion of the second metal film overlap each other. The first and second metal films are metallurgically bonded at an interface between the first metal film and the second metal film. The first member includes a first junction resin covering portion defined by a portion of a thermoplastic resin layer and overlapping a portion at which the first metal film and the second metal film overlap each other, and the first junction resin covering portion includes an uneven surface to reduce or prevent slippage due to ultrasonic vibration.

Disclosed are methods of manufacturing a SH surface including: creating a master with SH features by: depositing a rigid material onto a first surface, wherein the first surface is a shrinkable platform; shrinking the first surface by heating to create a SH surface, wherein the SH surface has micro- and nano-scale structural features that trap air pockets and prevent water from wetting the surface; forming the master by molding an epoxy with the shrunken first surface having a SH surface, wherein the master acquires the SH features of the first surface; and imprinting the SH features of the master onto a second surface to impart the SH features of the master onto the second surface. Some embodiments relate to a superhydrophobic (SH) surface, an article including a SH surface as disclosed, such as a microfluidic device or a food container.

The invention relates to an apparatus for laminating a film part, in particular a decorative layer, on a carrier part having a laminating region in which the film part can be laminated onto the carrier part, in particular onto a motor vehicle interior trim part, having an edge region arranged adjacent to this laminating region in which the film part projects beyond the carrier part in order to produce a bend-around region on the film part which can subsequently be bent around a carrier part edge, and having a tool in which the tool comprises a first tool half for producing a surface design on the film part and a second tool half for receiving the carrier part, wherein the first tool half comprises thermally differently acting sub-regions, namely a first sub-region with a contour for the surface design which interacts with the laminating region and a thermal sub-region which interacts with the edge region adjacent to the laminating region.

A method of manufacturing a resin formed product having a leather grain includes: a 3D printing step of inputting printing data to a 3D printer, and printing an intermediate product having an intermediate grain that is a base of the leather grain; and a post processing step of obtaining the resin formed product, which is a finished product, by carrying out post processing on the intermediate product printed in the 3D printing step. A grain height in input data, which is the printing data inputted in the 3D printing step, is greater than or equal to 120% of a stacking pitch in the 3D printing step.

A fiber-reinforced resin shaped product includes: reinforcing fibers with a weight average fiber length of 100 mm or less; and a thermoplastic resin. The fiber-reinforced resin shaped product has grains on at least a part of a surface thereof. A maximum height (Rz) of the grains is 100 m to 200 m, and an average pitch (Rsm) between adjacent grains is 1100 m or less.