The machine (1) for welding profiled elements comprises: a base frame (2); two retaining members (3, 4) of respective profiled elements (5) made at least partly of plastic and an area to be welded (6), the retaining members (3, 4) being mounted on the base frame (2) and defining a first retaining axis (A) and a second retaining axis (B) forming an angle of welding (7), and along which the profiled elements (5) can be fastened; removal means (8) of material from the profiled elements (5) to make a machining on the area to be welded (6) of the profiled elements (5); heat sealing means (9) mounted on the base frame (2) and adapted to weld the areas to be welded (6) of the profiled elements (5); adjusting means (10) of the angle of welding (7) adapted to move at least one of the retaining members (3, 4) to incline at least one of the first retaining axis (A) and the second retaining axis (B) to change the angle of welding (7); sliding means (11) of the retaining members (3, 4), mounted on the base frame (2) and adapted to move the retaining members (3, 4) in mutual approach or moving away without changing the angle of welding (7).

The invention relates to a process (100) for manufacturing an object (1) made of thermoplastic polymer composite from at least two parts (10) made of thermoplastic polymer composite, said thermoplastic polymer composite comprising a fibrous reinforcement and a thermoplastic polymer matrix, said process comprising the steps of:

arranging (120) the two parts (10) made of thermoplastic polymer composite adjacently or overlapping at an assembly interface zone (11), and

heating (130) to melt the thermoplastic polymer matrix at said assembly interface zone (11), so as to form an object (1) made of thermoplastic polymer composite comprising a welded interface (12).

A system and method for constructing a composite structure using a multi-piece tool. The pieces are assembled, including making a connection, such as a mortise-and-tenon connection, between pieces using an adhesive mixed with an induction heatable material, such as iron filings having a unit size of between 5 microns and 600 microns, and an amount of between 5% and 50% by volume. Plies of a material are applied around the connection between the pieces, and the plies are cured to create the composite structure, which results in the pieces being trapped within the composite structure by the connection. The adhesive is exposed to electromagnetic induction from an electromagnetic induction coil which generates heat in the induction heatable material and thereby loosens the connection. The tool can then be disassembled by individually pulling at least some of the pieces from within the composite structure.

A resin frame includes frame members combined into a frame shape that includes a corner portion, and a joint portion joining a pair of the frame members which are adjacent to each other at the corner portion. The joint portion includes an entire-surface welded portion, in which end surfaces of the pair of the frame members are welded to each other over an entire surface in a thickness direction of a plate portion of the frame members, and a partial welded portion, in which the end surfaces of the pair of the frame members are welded to each other on one side of the entire surface in the thickness direction while another side of the entire surface in the thickness direction is not welded. The entire-surface welded portion and the partial welded portion are present at different portions on an outer periphery of the joint portion.

A manufacturing method of a resin frame includes preparing a plurality of frame members, installing a pair of the frame members in the corner portion in a pair of molds, melting end surfaces of the pair of the frame members as welding margins, and welding the welding margins. The molds respectively includes a reference surface holding the frame members and a blade portion protruding to an inner side with respect to the reference surface. In the welding, in the corner portion, the pair of the frame members are pressed by the blade portions, so that the welding margin protrudes from between the blade portions, the outer peripheral surfaces of the pair of the frame members are bent inward, and the corner portion is made concave with respect to the portions adjacent to the corner portion.

Embodiments herein relate to hollow profiles and methods of preparing the same for joining operations. A method herein can include placing a dam within a channel defined by the hollow profile, fitting a die block over an end of the channel, and injecting a flowable composition through an injection port into the channel. Another method can include defining a volume within a first member using at least one flow control device, filling the defined volume with a flowable polymeric composition, allowing the flowable polymeric composition to solidify to form a solid portion in the first member, and mechanically modifying the solid portion to define a joining surface suitable for joining to the second member. Other embodiments are also included herein.

A window frame assembly for installation within a garage door having front and rear exposed surfaces and one or more window openings. The assembly includes front and rear window frame members which are installed within the door openings in the garage door. The front and rear members are brought toward each other to sandwich the borders of each of the window openings while also capturing an associated transparent pane. A series of fastening members are used to hold the front and rear frame members securely against each other. The front and rear window frame members are made of synthetic polymeric starting stock starting materials which, together with the transparent panes, are able to withstand hurricane force winds and associated blowing debris.

A method for connecting plastic profile parts (2) brings into contact at least one profile part (2) and a heating surface (34) of a heating, element (36) so that the profile part (2) begins to melt in its welding area before it is joined together with the other profile part (2). A delimiting element (7) regulates the flow and deformation of the melt material. The delimiting element (7) has at least one contact element (21) and a molded part (22), which are movable both in relation to one another and in relation to the profile part (2). During the melting of the at least one profile part (2), the contact element (21) is movedtogether with the molded part (22)relative to the at least one profile part (2) and relative to the heating element (36) out of, a resting position in the direction of a working position, whereby at least the molded part (22) is kept in contact with the heating surface (34) and the contact element element (21) is, kept in contact with a profile surface (9). When a changeover is made from melting to compressing, the relatively movable contact element (21) is moved together with the molded part (22) in the direction of its working position so that the delimiting element (7) projects beyond a free front edge (4) of the at least one profile part (2) and creates a holding plane (37).

A structural polymeric composite includes a stiffening layer. The composite is made in a continuous extrusion process in which the stiffening layer is pulled through a cross-head die as a polymer is extruded over it. The layer includes a film or textile carrier, a filler of carbon fibers, fiberglass, organic fibers or minerals forming a mat. A binder may be dispersed over the mat and a second carrier applied. The mat is subjected to heat and pressure to soften the carriers and binder so they penetrate into the interstices of the filler and binds mechanically with them and the carriers and binder bind chemically with each other to form the stiffening layer. A polymer is then extruded over the stiffening layer, which may be used flat, provided with holes or punches for composite action with the polymer, formed into a profile, or segmented to provide spaced-apart stiffening layers.

Provided is a resin profile joining method of joining a pair of resin profiles. The method includes: holding one resin profile and another resin profile of the pair of resin profiles with a first clamp and a second clamp, respectively, such that end surfaces of the pair of resin profiles are faced each other; heating the end surfaces of the pair of resin profiles in no contact with the end surfaces of the pair of resin profiles to melt the pair of resin profiles; making a guide in contact with surfaces of the pair of resin profiles so as to cover between the end surfaces of the pair of resin profiles after the heating; and crimping the end surfaces of the pair of resin profiles to each other while keeping the guide in contact with the surfaces of the pair of resin profiles.