A method for making a support element for the human body equipped with a first component or support component, a second component or padding component, wherein at least the second component or padding component is obtained by means of a three-dimensional printing technique; and an apparatus for implementing the method for obtaining the support element and support element thus obtained.

The invention relates to a bicycle saddle having a saddle shell, on the underside of which a frame is arranged. A saddle pad is arranged on the upper side of the saddle shell. According to the invention, the saddle pad has two padding elements for improved comfort, wherein in a preferred embodiment the inner padding element is made of TPU (thermoplastic polyurethane).

A device for manufacturing a support for the human body, of the type including a mold including a lower female portion and an upper male portion capable of being coupled with one another so as to define at least one cavity between them inside which at least one material in the fluid state intended to make the support can be poured. The female portion of the mold includes at least one mobile block including at least two different surfaces suitable for making up respective different bottoms of said cavity for separate pouring steps of at least one material in the fluid state foreseen in the support. A process for manufacturing a support for the human body is moreover presented.

A main body of a bicycle saddle includes an elastomer provided on a top surface thereof with a recess, a cover layer covering the top surface and having a concave area corresponding to the recess, and an auxiliary functional piece embedded in the concave area. The main body is manufactured by attaching a contacting surface of the cover layer to a mold cavity of a forming mold by vacuum suction to make a protrusion of the inner wall or a piece material glued to the contacting surface and including the auxiliary functional piece prop up the cover layer to form the concave area, forming the elastomer in the mold cavity, and embedding the auxiliary functional piece in the concave area or exposing the auxiliary functional piece on the contacting surface.

a method for making a bicycle saddle comprises the steps of placing a cover onto a mold cavity of a female mold; pouring a pressure-loading layer of a temper Foam material into the mold cavity; placing a first male mold into the mold cavity for defining a first closed portion and maintaining the mold in such closed condition a first period of time for foaming the temper foam material into the pressure-loading layer; removing the first male mold; pouring a supporting layer of an ordinary foam material into the mold cavity; closing the mold cavity by the second male mold with a shell coupled thereon for defining a second closed portion and maintaining the mold in such closed condition a second period of time for foaming the ordinary foam material into the supporting layer, and removing the second male mold to extract a finished bicycle saddle.

The present invention regards a moulding unit for producing a support element for the human body, such as a vehicle seat.

A main body of a bicycle saddle includes an elastomer provided on a top surface thereof with a recess, a cover layer covering the top surface and having a concave area corresponding to the recess, and an auxiliary functional piece embedded in the concave area. The main body is manufactured by attaching a contacting surface of the cover layer to a mold cavity of a forming mold by vacuum suction to make a protrusion of the inner wall or a piece material glued to the contacting surface and including the auxiliary functional piece prop up the cover layer to form the concave area, forming the elastomer in the mold cavity, and embedding the auxiliary functional piece in the concave area or exposing the auxiliary functional piece on the contacting surface.

The present invention relates to a plant equipped with operating stations and at least one rest station for making a support element for the human body, as well as a method for making a support element for the human body obtainable with the aforementioned plant.