Films, fibers, filaments, yarns and textiles including thermoplastic elastomeric compositions are described, as are methods of making the films, fibers, filaments, yarns and textiles. These films, fibers, filaments, yarns and textiles can be used to make articles of apparel, footwear, and sporting equipment. When thermoformed, the thermoplastic elastomeric compositions can impart abrasion resistance, traction, and other advantageous properties to the articles. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

The pressing of an article is achieved with a closed-loop feedback press. The closed-loop feedback press is effective to measure an amount of pressure applied and adjust the pressure to achieve a prescribed amount of compression on the article. Further, the press may leverage a closed-loop feedback system to maintain a consistent temperature of one or more platens. The press is able to adjust a pressure applied one or more times during a pressing operation to accelerate a temperature change in the pressed article while reducing the pressure applied as the temperature approaches a target temperature to limit unintentional deformation and bleeding of the pressed material of the article.

Upper components for footwear include: (a) a first upper component that includes a first layer having a first material as a first filament including first plural, non-intersecting, spaced apart path segments (wherein the first filament has a width dimension of less than 3 mm wide (and in some examples, less than 2 mm wide, less than 1.5 mm wide, less than 1 mm wide, or even less than 0.75 mm wide)); and (b) a second upper component including a fabric element formed at least in part of a fusible material, wherein the fusible material of the second upper component is fused to the first material of the first upper component (e.g., in an adhesive-free manner). Additional layers of material, including additional layers including filament and/or fabric elements, e.g., of the types described above, may be included in the upper.

An article of footwear has a tubular structure. The tubular structure may include tab portions that extend away from a tunnel portion of the tubular structure. The tab portions may engage parts of the article of footwear. The tab portions may engage an upper or sole structure along a bite line. The tab portions may be attached to a heel counter, eyestay, or other structure on the article of footwear.

Manufacturing and assembly of a shoe or a portion of a shoe is enhanced by automated placement and assembly of shoe parts. For example, a part-recognition system analyzes an image of a shoe part to identify the part and determine a location of the part. Once the part is identified and located, the part can be manipulated by an automated manufacturing tool.

An article of footwear has a tubular structure that may conform to various anatomical features of a foot. The tubular structure has a tunnel, and a tensile strand runs through the tunnel. Applying tension along the tensile strand may cause the tubular structure to conform more closely to one or more anatomical features. The geometry, or path, of the tubular structure on the article may be customized.

Described are methods of two-dimensionally and three-dimensionally forming an article of wear using vacuum forming in an automated process. In the two-dimensional method, the article of wear comprises a generally flat shape with three-dimensional features molded into the first material layer.

Cutting of a material, such as a textile or film, can damage the material. A tool is provided that utilizes vacuum pressure near a knife edge to increase a result of the cut. The vacuum pressure passes through a base portion of the tool that has a recessed portion effective to distribute vacuum pressure to one or more apertures extending around an insert of a core portion. The one or more apertures align with a void between the knife edge and the insert allowing for the void to transmit the vacuum pressure through the tool to the knife edge. A machine horn may then cut the material at the knife edge and couple the material with another material.

The present invention provides systems, methods, and apparatus for a vacuum tool having a switchable plate, such that a common vacuum tool may be adapted with different plates. A switchable plate may form the entirety of the vacuum tool's material contacting surface or a switchable plate may form a portion of the material contacting surface. The vacuum tool is effective for picking and placing one or more manufacturing parts utilizing a vacuum force.

Methods and systems are provided for color printing. For example, a method of printing is provided, including printing a three-dimensional object onto a substrate using a printing device. The method includes receiving color graphic design information at the printing device and receiving the substrate at the printing device. The color graphic design information represents a color graphic. The method further includes printing a lower color graphic layer of the three-dimensional object onto the substrate using the color graphic design information and printing a transparent structural layer of the three-dimensional object onto the lower color graphic layer. The method further includes printing an upper color graphic layer of the three-dimensional object onto the transparent structural layer using the color graphic design information. A combination of the upper color graphic layer and the lower color graphic layer visually matches the color graphic.