A mold stepped on by a foot includes a seat, a plurality of telescopic rods, an image capturing device and an insole material. The telescopic rods are parallel to each other and are disposed in the seat. The telescopic rods stepped on by the foot generate a plurality of restoring forces, respectively. The image capturing device is disposed on the seat. The telescopic rods are captured by the image capturing device to generate a plurality of three-dimensional data of the telescopic rods. The insole material is disposed below the telescopic rods for molding an insole.

A polymer material comprises one or more different doping elements. The or at least one of the different doping elements at least partially absorbs an electromagnetic radiation emitted by a human or animal body and at least partially emits an electromagnetic radiation in an infrared range, preferably in an infrared C range. A textile material comprises the polymer material according to the invention. The invention further relates to medical and non-medical uses of the polymer material according to the invention and to a manufacturing method of the polymer material according to the invention.

A method for manufacturing a recycled carbon fiber underlay, which mixes recycled carbon fiber material with nylon or composite plastic and forms an elastic recycled carbon fiber injection particle material, and under an injection process condition, the recycled carbon fiber injection particle material is injected and molded into a recycled carbon fiber underlay. The recycled carbon fiber arch insole comprises a recycled carbon fiber underlay manufactured by the aforementioned manufacturing method, together with the data of podiatric medical big numeric database of human factors engineering for the innovative design of mechanical insole products and the application development of recycled materials to encourage recycling to reduce carbon emissions, while improving the function, durability, and comfort of insole inserts.

A pattern forming method includes: preparing a pattern paper comprising a fiber where a pattern to be formed is formed; impregnating the pattern paper with a releasing agent; and forming the pattern on a pattern forming target by arranging the pattern paper on a mold comprising an upper mold and a lower mold, and adhering the pattern paper to the pattern forming target by using the mold.

A mold includes a seat, a plurality of guiding tracks, a plurality of positioning grooves, a plurality of telescopic rods, a plurality of elastic members, at least one sliding device and an insole material. The guiding tracks are disposed on the seat. The positioning grooves are disposed on the seat and are corresponding to the guiding tracks, respectively. The telescopic rods include a plurality of abutting portions, respectively. The elastic members are disposed in the seat for applying a plurality of restoring forces to the telescopic rods, respectively. The sliding member is movable along the track to press the abutting portions, and the abutting portions are connected tightly to each other so as to position the telescopic rods. The insole material is disposed below the telescopic rods for molding an insole.

The present invention describes a shaped footwear device intended to be used as a supportive insole or orthotic and a system and methods for making the same. The footwear device includes a top foam layer, a light-cured composite material layer, and a bottom textile layer. The footwear device is created by conforming a pre-cured insole assembly to the plantar surface of a foot or foot mold and then exposing the pre-cured insole assembly to light to create a shaped footwear device with a light-cured composite material support plate.

Aspects hereof relate to a multi-part mold assembly for use in manufacturing articles. The mold assembly provides for contouring, shaping and cutting materials to form articles via a continuous single processing operation. The mold assembly includes an upper mold portion with a three-dimensional contouring/shaping portion and a first cutting edge, a lower mold portion with a three-dimensional contouring/shaping portion and a second cutting edge, and a base portion into which the lower mold portion may retract during use. Upon application of a first force, the upper and lower mold portions cooperate to contour/shape a material from which an article is to be formed. Upon application of a second force greater than the first, the first cutting edge and the second cutting edge interact to shear the material that extends beyond the respective cutting edges. The result is an article that is contoured, shaped and cut/trimmed utilizing a single processing operation.

A recycling method includes providing an EVA insole residual product including an EVA foam material, a film, and a cloth material, placing the EVA insole residual product into an oven, heating the EVA insole residual product to a temperature of 13025 C., and detaching the cloth material from the EVA foam material. The film includes an EVA, and a tackifier. The EVA of the film has a mass proportion of 85-95%. The tackifier has a mass proportion of 5-15%. An antioxidant is appended into the film and has a mass proportion of 0.1% of the total mass of the EVA and the tackifier. After the cloth material is detached from the EVA foam material, the EVA foam material and the film are crushed and kneaded and are recycled.

The invention relates to systems and methods for creating a foamed part. An example method includes providing a polymer processing system, providing a mold having at least one expandable mold cavity in fluid communication with the polymer processing system, mixing polymeric material and blowing agent within the polymer processing system to produce a unfoamed mixture, injecting a volume of the mixture of polymeric material and blowing agent from the polymer processing system and into the expandable mold cavity, and expanding the mold cavity to expand the unfoamed mixture within the mold cavity and form a foamed preform. Thereafter, the foamed preform may be inserted into a compression mold to press-form the foamed preform into a finished part.

The present invention describes a shaped footwear device intended to be used as a supportive insole or orthotic and a system and methods for making the same. The footwear device includes a top foam layer, a light-cured composite material layer, and a bottom textile layer. The footwear device is created by conforming a pre-cured insole assembly to the plantar surface of a foot or foot mold and then exposing the pre-cured insole assembly to light to create a shaped footwear device with a light-cured composite material support plate.