A polar end ring mechanism for use with composite pressure vessels. The end ring is designed to support a pressure vessel during its formation via filament winding. The end ring helps define an opening at one of the polar ends of a tank. Spikes positioned along a portion of the end ring help prevent rotation or translation of the tank during formation and provide an improved mechanical lock with the tank body. A cap may then be secured to the polar end ring after formation in order to close the pressure vessel.

A method of manufacturing a pressure vessel, may include a preparation step of preparing a boss made of metal; a processing step of processing a concave-convex pattern on an external surface of the boss; and a winding step of winding a reinforcing material around an external surface of a liner including the boss so that the reinforcing material is disposed on the concave-convex pattern, improving quality and durability of the pressure vessel and reducing a defect rate.

A helical winding unit of a filament winding apparatus includes guide members guiding fiber bundles F to a liner, a movement mechanism moving the guide members, and a rotation mechanism rotating the guide members. Each of the guide members includes two side walls and guide portions fixed between the two side walls. As the guide portions, a first guide portion having a first guide surface and a second guide portion having a second guide surface and provided downstream of the first guide portion are provided. In the height direction, the first guide surface is oriented to one side. The second guide surface is oriented to the other side in the height direction and provided on the other side of the first guide surface.

A method of manufacturing a high-pressure tank includes: forming a vessel body including a body portion having a cylindrical shape, a domical portion having a hemispherical shape and provided at an end of the body portion, and a neck portion extending from the domical portion in an axial direction of the domical portion; winding fibers around an outer peripheral surface of the vessel body to form a plurality of fiber layers laminated in a radial direction of the vessel body; and placing, in a mold, the vessel body around which the fibers have been wound, and then injecting a resin onto the neck portion in an axial direction of the vessel body to impregnate the fibers with the resin.

Provided is a method for manufacturing a fiber reinforced resin molded article capable of distributing the pressure without concentration on the vicinity of the resin inlet and so preventing the deformation of a preform, and such a manufacturing device thereof. The method lowers a lower core as a moving core in a lower mold (first mold) (away from a preform) to let resin flow toward the lower mold (first mold). This distributes the pressure concentrated in the vicinity of the resin inlet and prevents deformation of the preform.

A high-pressure tank producing apparatus capable of reducing time for increasing temperature of a tank body. The apparatus that heats the tank body with fibers impregnated with a thermosetting resin wound around its surface includes a heating chamber for housing the tank body and a retaining mechanism for retaining the tank body within the heating chamber, in which the heating chamber has an injection port for injecting heated gas onto the surface of the tank body and an exhaust port for discharging the gas to the outside of the heating chamber, the exhaust port being disposed in a position where the injection port is projected in a gas injecting direction, and the retaining mechanism retains the tank body in a region where the injection and exhaust ports overlap with each other as viewed from the gas injecting direction and in a position between the injection and exhaust ports.

A winding section of a filament winding apparatus winds a fiber bundle around a filament-wound member. A tension acquisition part acquires a detected winding-tension value. A supply-speed acquisition part acquires a detected supply-speed value. A storage part stores correlation information in which an allowable determination range of winding tension is set in relation to the supply speed. A determination part determines whether the winding of the fiber bundle is successful or unsuccessful by comparing detected-value information, including the detected winding-tension value and the detected supply-speed value associated with each other, with the correlation information.

A method for manufacturing a high-pressure tank including a liner and a reinforcing layer covering an outer surface of the liner includes: forming a cylinder member made of a fiber-reinforced resin; forming a pair of dome members made of the fiber-reinforced resin; and forming a reinforcing body that is the reinforcing layer by joining the cylinder member and the dome members. When forming the cylinder member, a resin-impregnated fiber sheet is wound around an outer peripheral surface of a mandrel to form a cylinder body, and a resin-impregnated fiber bundle is then wound so as to overlap the cylinder body.

The present disclosure provides a high-efficiency filament helical winding device, which includes a frame body and a plurality of multi-filar guides. The frame body is provided with a through-hole, the plurality of multi-filar guides distributed in a circumference along a center of the through-hole are rotationally connected to the frame body and filament is extended out from each multi-filar guide in the plurality of multi-filar guides, and the frame body is provided with a first driving mechanism that drives each multi-filar guide to rotate.

An injection mold apparatus of a pressure vessel includes an upper mold including an internal surface in a shape corresponding to a shape of an external surface of the pressure vessel provided with a nozzle with a closed inlet; a lower mold including an external surface in a shape corresponding to the shape of the internal surface of the pressure vessel, engaged with the upper mold, and formed with an air injection passage therein; an ejector injecting air through the air injection passage between the lower mold and the taken-out pressure vessel; an air injection rate setting device configured for controlling an injection rate of the air injected between the lower mold and the pressure vessel using the ejector; and a pneumatic controller interlocking with the air injection rate setting device and controlling a pressure of air injected.