A blow core mold unit includes a first core member configured to be loosely fitted to a neck portion of a preform, a second core member provided around the first core member and in contact with a neck mold, and a third core member provided in a space portion formed between the first core member and the second core member, and the blow core mold unit has a second supply flow path for supplying a high-pressure fluid into the space portion.

A method includes injection molding a preform using a two phase injection system having a first phase in which a material is injected into the preform and a second phase in which the material is injected into the preform. The preform is disposed in a mold. The preform is blow molded into an intermediate article. The intermediate article is trimmed to form a finished container. The first phase includes injecting a material into the preform to form a single layer of the preform and the second phase includes injecting the material to form inner and outer layers and an intermediate layer between the inner and outer layers. The inner and outer layers include the material and the intermediate layer includes at least one additive. Finished containers are disclosed.

A method includes injection molding a preform using a two phase injection system having a first phase in which a material is injected into the preform and a second phase in which the material is injected into the preform. The preform is disposed in a mold. The preform is blow molded into an intermediate article. The intermediate article is trimmed to form a finished container. The first phase includes injecting a material into the preform to form a single layer of the preform and the second phase includes injecting the material to form inner and outer layers and an intermediate layer between the inner and outer layers. The inner and outer layers include the material and the intermediate layer includes at least one additive. Finished containers are disclosed.

Molded pulp containers with fused junctions and methods of making of same are provided. The present invention provides a pulp container, comprising a molded pulp body, wherein the body comprising a bottom and at least one side wall forming a wherein the at least one side wall comprising a upper rim, a neck, wherein the neck comprising a upper closure part and a lower rim, a fused junction, wherein a part of the upper rim of the at least one sidewall of the body and a part of the lower rim of the neck are aligned and fused together. The fused junction may be formed by ultrasonic welding.

In a blow-molding apparatus, a cooling device and a heating device are each driven by being supplied with electricity of a predetermined voltage from a supply power source. The blow-molding apparatus comprises: a monitoring device configured to constantly monitor fluctuation of the predetermined voltage; and an output automatic control mechanism configured to, in a case where the predetermined voltage monitored by the monitoring device fluctuates beyond a normal range, automatically fluctuate an output of at least one of the heating device and the cooling device to keep the output in a certain range, thereby adjusting at least one of the preform temperature and the ambient temperature to fall within a normal temperature range.

A unit for bonding the container with the lid, made of plastic, designated especially for pressurised beverages, having a profiled rim of the container opening and a profiled rim of the lid, characterised in that the profiled rim of the opening (2) of the container (1) comprises a flange (3) formed around the said opening (2), extending outwards away from the side wall of the container, where the flange (3) has a top surface (4), side surface (5) and bottom surface (6) bonded to the external side surface of the container (1), and where formed on the top surface (4) around the opening (2) of the container (1) there is a rib (7) protruding above the surface (4), while the profiled rim of the lid (8) comprises a groove (9) formed on the bottom surface (10) of the lid (8) around its bottom edge, the groove (9) accommodating the said rib (7) which supports the lid (8) without touching on the top surface (4) of the flange (3), where there is an energy director (12, 13) formed on the bottom of the groove (9) or the top surface of the rib (7), which focuses ultrasonic energy in the process of ultrasonic welding of the rib (7) and the lid (8).

An injection molding mold including a neck mold forming an outer surface of a neck portion of a hollow article, an injection cavity mold forming an outer surface of a body portion of the hollow article, and an injection core mold forming an inner surface of the hollow article, in which the injection core mold includes an outer core mold forming an inner surface of the neck portion including an inner screw portion and, while rotating along the inner screw portion, being movable along a rotation axis thereof, and an inner core mold forming an inner surface of the body portion of the hollow article having a smaller diameter than that of the neck portion and being linearly movable inside the outer core mold along the rotation axis.

A method comprises the following steps: providing a pre-processed element made of at least one polymeric material, introducing the pre-processed element in a female mould part having a forming cavity, shaping the pre-processed element between the female mould part and a male mould part, the female mould part and the male mould part being movable relative to one another along a moulding direction so as to form a concave object from the pre-processed element.

The forming cavity has a transversal dimension measured transversely relative to the moulding direction, the forming cavity further having a transition zone in which the transversal dimension passes from a larger value to a smaller value, the forming cavity further having a bottom.

During the introducing step, the pre-processed element is placed on the transition zone, so that the pre-processed element rests on the transition zone at a distance from the bottom of the forming cavity.

Disclosed are polymer vials (110, 210) and injection stretch blow molding methods for making the same. A polymer vial has a base (112) having a base surface area and a sidewall (114) extending up from the base. The base and sidewall define an interior (116) configured to house product, the sidewall narrowing at an upper section of the vial to form a neck leading to an opening that provides access to the interior. The vial is optionally round and symmetrical about a central axis, a lower portion of the sidewall including a first surface that is outwardly curved along a first radius having an imaginary center positioned within the vial. The base is positioned below the first surface and is substantially flat such that at least 80% of the base surface area has a standing base surface occupying a single plane.

A system for forming a container includes an injection station configured to inject a liquid material into a mold to form a preform. The system also includes a forming station including an apparatus for forming a container. The apparatus includes a blow mold configured to receive the preform and inject air into the preform to form the container. The blow mold includes an inner mold surface. The apparatus also includes at least one stretching rod configured to contact the preform in the blow mold and stretch the preform. The apparatus further includes electric heating elements coupled to the blow mold and positioned adjacent the inner mold surface to heat the inner mold surface. The system further includes a removal station configured to release the container from the system.