A method of building up a physical object by additive manufacturing which has the steps of building up the object and at least one support structure layer by layer along a build axis. The support structure supports the object relative to a build platform. During building up the object and the at least one support structure a connection is provided between the support structure and the object by a plurality of layers each of which being a common layer of the object and the support structure.

Provided herein is a method of recycling additively manufactured articles or recovered coating material that comprises a crosslinked polymer formed from a single-cure resin comprising a reactive blocked prepolymer, into a regenerated resin useful for additive manufacturing. Recyclable light-polymerizable resins, methods of making a recyclabe objects from such resins, and methods for sustainable manufacturing are also provided.

Orthodontic articles and polymerizable resin compositions are described. The orthodontic article comprises a cured composition comprising the reaction product of free-radically polymerizable resin comprising 30 to 70 wt. %, inclusive, of at least one urethane component, and 25 to 70 wt. %, inclusive, of reactive diluent(s) comprising at least one monofunctional (meth)acrylate monomer. The polymerizable resin comprises no greater than 35 wt. % of reactive diluent(s) having a high affinity for water. Reactive diluent(s) such as monofunctional (meth)acrylate monomers having a high affinity for water have low log P values. In one embodiment, the polymerizable resin comprises at least one acidic monomer.

A system is configured to manufacture an aligner. The system includes a heating section configured to heat a sheet of plastic to generate a heated sheet of plastic. The system further includes a plate configured to secure a mold associated with a dental arch of a patient. The plate includes a keyway and a pin. The mold includes a first feature configured to interface with the keyway and a second feature configured to interface with the pin. The system further includes a thermoforming chamber configured to thermoform the heated sheet of plastic to the mold that is secured to the plate via a first interface of the keyway with the first feature and a second interface of the pin with the second feature to generate a thermoformed sheet of plastic. The system further includes a cutting tool configured to trim the aligner from the thermoformed sheet of plastic.

An appliance comprises a passive component and an active force generating component, in which the active force generating component is configured to react to a stimulus and generate tooth movement forces. In some embodiments, the passive component is configured to deflect when placed on one or more teeth and generate tooth movement forces, which are combined with tooth movement forces of the force generating component. In some embodiments, the passive component comprises a polymer which is less reactive to the stimulus than the force generating component. The force generating component can be configured to increase force to one or more teeth at an appropriate time.

A system and a method allow for the removal of excess material from a dental appliance. The system includes at least one 5-axis computer numerical control (CNC) machine and at least one administrative computing system. The administrative computing system is used to determine the trim line for the dental appliance. The administrative computing system is also used to determine a tool path for an automated tool that is an integrated part of the 5-axis CNC machine. The tool path is then relayed from the administrative computing system to the 5-axis CNC machine. The 5-axis CNC machine is used to machine off the excess material from the dental appliance along the trim line, while the automated tool follows the tool path.

A three-dimensional printing system including a feed source of uncured filled resin material, a print head configured to apply discrete layers of a composition including upconversion phosphors, and a radiation source configured to irradiate layers of uncured filled resin material and deposited layers of the composition is provided. A method of three dimensionally printing a dental article is also provided.

The present disclosure provides methods, computing device readable medium, devices, and systems having a dental attachment placement structure. One dental attachment placement apparatus includes a body having an attachment placement surface that is to be placed on an attachment affixing surface of a tooth and wherein the attachment placement surface includes a portion that is shaped to allow placement of an attachment at a particular position on the affixing surface of the tooth and a portion of the body having a contour that is shaped to correspond with a contour of an alignment surface of a tooth and when the contour of the body and the corresponding contour is aligned, the attachment is located at the particular position and can be secured to the affixing surface of the tooth.

Method for determining a manufacturing parameter for making an aligner with a desired aligner thickness using a thermoforming device operable for making the aligner by shaping a precursor aligner into the aligner using a mold representative of a dental archform, the method comprising: obtaining a 3D map associated with the dental archform; parsing the 3D map to determine a first property value and a second property value, the first property value being based on the 3D map and the second property value being derived from a 2D projection of the 3D map, and determining a thickness of the precursor aligner for obtaining the desired aligner thickness based on a ratio of the first property value and the second property value and a given value of an operating parameter of the thermoforming device; and sending instructions to the thermoforming device to make the desired aligner based on the determined operating parameter.

[Abstract] A polymerization apparatus according to an embodiment of the present invention includes: a light irradiator; and a polymerization vessel. The light irradiator includes a first casing and a light source assembly. The first casing includes a light source chamber defined by cylindrical side walls, a ceiling, and a floor including a light-transmissive window member. The light source assembly includes a base having a light-emitting surface on which a plurality of light-emitting diodes is disposed in a predetermined pattern and a heat-dissipating surface to which a heat sink is joined, and the light source assembly is disposed within the light source chamber so that the light-emitting surface faces the light-transmissive window member. The polymerization vessel includes a polymerization cup and a second casing. The polymerization cup has a frustoconical or substantially frustoconical shape that opens upward and increases in diameter upward, and is capable of housing an object therein. The second casing is a bottomed cylindrical or box-shaped casing having an opening at the apex thereof, the polymerization cup being attachably/detachably housed in the second casing via the opening. In this polymerization apparatus, light that has been emitted by the plurality of light-emitting diodes of the light irradiator and has passed through the light-transmissive window member is applied to the inside of the polymerization cup of the polymerization vessel.