A pre-punched material sheet for constructing a packaging trough, the material sheet includes a sub-area that has been punched out incompletely so that the sub-area is connected to a residual area of the material sheet through a plurality of retaining lugs. The material sheet is positioned on top of a female die part of a forming tool and the sub-area at least partially covers an opening of a forming cavity of the female die part. The residual area of the material sheet may be clamped in position against the female die part. The sub-area of the material sheet is sucked onto an insert in the forming cavity using a vacuum. The insert is vertically movable in the forming cavity from a first position to a second position to draw the sheet into the forming cavity and thereby form the packaging trough.

The technology described herein generally relates to an automated packaging apparatus, system and method that packages loose particles into a conical container as well as the final folded packages. More specifically, loose plant matter, such as crumbled dried leaves, are supplied to successive paper cones. The apparatus uses a packing method to accurately fill the cones, pack the crumbled leaves into the cones, and close the wide top portion of the cone into a precise shape.

The technology described herein generally relates to an automated packaging apparatus, system and method that packages loose particles into a conical container as well as the final folded packages. More specifically, loose plant matter, such as crumbled dried leaves, are supplied to successive paper cones. The apparatus uses a packing method to accurately fill the cones, pack the crumbled leaves into the cones, and close the wide top portion of the cone into a precise shape.

A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

A carton blank feeding and shuttle machine includes a first driven belt supported by a first plurality of pulleys and a second driven belt supported by a second plurality of pulleys, a first rod attached to the first driven belt and a second rod attached to the second driven belt. Each of the rods extend across the first and second opposing sides. At least one controller controls motions of (a) the first driven belt and (b) the second driven belt, and a plucking head is supported by the first and second rods such that the first and second driven belts create common motion to move the plucking head along a transport path and relative motion to extend and retract the plucking head. A linkage assembly includes a plurality of links configured to move a plucking head along a shaft in response to movements of the first and second belts.

A carton blank feeding and shuttle machine includes a first driven belt supported by a first plurality of pulleys and a second driven belt supported by a second plurality of pulleys, a first rod attached to the first driven belt and a second rod attached to the second driven belt. Each of the rods extend across the first and second opposing sides. At least one controller controls motions of (a) the first driven belt and (b) the second driven belt, and a plucking head is supported by the first and second rods such that the first and second driven belts create common motion to move the plucking head along a transport path and relative motion to extend and retract the plucking head. A linkage assembly includes a plurality of links configured to move a plucking head along a shaft in response to movements of the first and second belts.

A pre-punched material sheet for constructing a packaging trough, the material sheet includes a sub-area that has been punched out incompletely so that the sub-area is connected to a residual area of the material sheet through a plurality of retaining lugs. The material sheet is positioned on top of a female die part of a forming tool and the sub-area at least partially covers an opening of a forming cavity of the female die part. The residual area of the material sheet may be clamped in position against the female die part. The sub-area of the material sheet is sucked onto an insert in the forming cavity using a vacuum. The insert is vertically movable in the forming cavity from a first position to a second position to draw the sheet into the forming cavity and thereby form the packaging trough.

A pre-punched material sheet for constructing a packaging trough, the material sheet includes a sub-area that has been punched out incompletely so that the sub-area is connected to a residual area of the material sheet through a plurality of retaining lugs. The material sheet is positioned on top of a female die part of a forming tool and the sub-area at least partially covers an opening of a forming cavity of the female die part. The residual area of the material sheet may be clamped in position against the female die part. The sub-area of the material sheet is sucked onto an insert in the forming cavity using a vacuum. The insert is vertically movable in the forming cavity from a first position to a second position to draw the sheet into the forming cavity and thereby form the packaging trough.

Structure, method and techniques for a robotic end-of-arm tool usable in the packaging industry are described herein. In an example, the end-of-arm tool is configured for attachment to a robotic arm, and may be used in case opening and sealing operations. The case may be partially opened by a packaging system from a folded-flat configuration, and may be and squared and sealed by the end-of-arm tool. In the example, first and second mandrels (or jigs) are configured to be extended to contact inside surfaces of a case. In the example, a base supports the first and second mandrels, and allows adjustment of a distance by which they are separated. In an extended state, the mandrels press on interior surfaces of opposite sides of the case, forming the case into a square configuration. Suction cups hold the minor flaps, allowing the major flaps to be folded and sealed.