A method of forming a container from a blank of sheet material using a machine is provided. The blank includes a bottom panel, two side panels, two end panels, and a reinforcing panel assembly extending from a first side panel. The machine includes a hopper station, a corner post forming station, and a plunger station. The method includes rotating the reinforcing panel assembly upwardly toward the first side panel as the blank is transported from the hopper station to the corner post forming station, forming a corner wall and a reinforcing end tab by folding reinforcing panels about fold lines as the blank is transported through the corner post forming station, rotating the side panels and the end panels to be substantially perpendicular to the bottom panel by directing the blank through the plunger station, and coupling the reinforcing end tab to an end panel to form the container.

A conveyor of a cardboard-folding station receives a cardboard blank having a first portion, first and second lateral closing walls hinged thereto and facing upstream and downstream, respectively, an upper closing wall hinged to the second lateral closing wall and facing downstream, a third and a fourth lateral closing wall hinged and partly raised with respect to the first portion and projecting from sides of the conveyor. An article rests on the first portion, with four flanks or the article respectively facing the four lateral closing walls of the blank. At a first folding zone the third and fourth lateral closing walls are folded to cover the third and the fourth flanks of the article, and at a second folding zone the second lateral closing wall and the upper closing wall are folded to cover the article's second flank and its upper face.

A conveyor of a cardboard-folding station receives a cardboard blank having a first portion, first and second lateral closing walls hinged thereto and facing upstream and downstream, respectively, an upper closing wall hinged to the second lateral closing wall and facing downstream, a third and a fourth lateral closing wall hinged and partly raised with respect to the first portion and projecting from sides of the conveyor. An article rests on the first portion, with four flanks or the article respectively facing the four lateral closing walls of the blank. At a first folding zone the third and fourth lateral closing walls are folded to cover the third and the fourth flanks of the article, and at a second folding zone the second lateral closing wall and the upper closing wall are folded to cover the article's second flank and its upper face.

A carton has an automatically erected bottom that securely closes the bottom of the carton. In one embodiment, the carton blank has two major side panels and two minor side panels serially connected. The carton blank has two bottom flaps which form the bottom of the carton. Each bottom flap is connected to one of the major side panels and one of the minor side panels. The carton blank avoids the erecting and forming issues associated with prior art carton blanks which have an automatically erected bottom.

A sheet folding device and a box-making machine, wherein are provided folding guides disposed along a transfer direction on both sides in the transfer direction of a cardboard sheet, guide plates disposed downstream from the folding guides along the transfer direction on both sides in the transfer direction of the cardboard sheet, gauge roller groups disposed along the transfer direction further outside in the width direction of the cardboard sheet than the folding guides and the guide plates, folding guide adjustment devices for adjusting the width-direction position of the cardboard sheet in the folding guides, and a second gauge roller adjustment device for adjusting the width-direction position of at least gauge rollers disposed facing the second folding guide from among the gauge roller groups.

An insulated container may include a rigid container surrounding an insulation layer formed from a post-industrial, pre-consumer card waste. The insulation layer may be characterized by a lack of any wrapping material. The insulation layer may be manufactured using a variety of converting processes including, carding, airlay, and needle punch to form a non-woven material for providing consistent density throughout the insulation layer. The insulation layer may include a natural fiber lamination layer on an outer surface of the insulation layer. The insulation layer may be biodegradable in an anaerobic environment.

An insulated container may include a rigid container surrounding an insulation layer formed from a post-industrial, pre-consumer card waste. The insulation layer may be characterized by a lack of any wrapping material. The insulation layer may be manufactured using a variety of converting processes including, carding, airlay, and needle punch to form a non-woven material for providing consistent density throughout the insulation layer. The insulation layer may include a natural fiber lamination layer on an outer surface of the insulation layer. The insulation layer may be biodegradable in an anaerobic environment.

The invention relates to a folding device (10) for transporting an outer cardboard package (20) having folding lines and for folding at least one side flap (21) of the outer cardboard package (20). The folding device (10) comprises at least one conveyor system with a guiding unit (11) and with at least two transporting and folding shuttles (30) disposed on the guiding unit (11) for the transport of the outer cardboard packages (20) in a transport direction (TR). The at least two shuttles (30) are disposed in a row at the conveyor system and are transported in a transport direction (TR) through and/or by the conveyor system. Each shuttle (30) comprises its own, individually controllable drive (32) and further at least one folding unit (35) for folding over at least one side flap (21) of an outer cardboard package (20).

A machine is configured to transition a blank having a fold line extending therein directly between first and second panels thereof. The machine includes a side support configured to abut an underside of the first panel, and a vacuum gripper including a suction cup that is extendable into suctioning engagement with an underside of the second panel, and that is retractable while maintaining suctioning engagement with the underside of the second panel. The vacuum gripper is configured to pull the second panel downward by retraction of the suction cup while maintaining suctioning engagement with the underside of the second panel and while the side support abuts the first panel, whereby the first panel bends along the fold line upwardly relative to the second panel. A rod is extendable into engagement with the underside of the first panel for further bending of the first panel along the fold line.

A conveyor of a cardboard-folding station receives a cardboard blank having a first portion, first and second lateral closing walls hinged thereto and facing upstream and downstream, respectively, an upper closing wall hinged to the second lateral closing wall and facing downstream, a third and a fourth lateral closing wall hinged and partly raised with respect to the first portion and projecting from sides of the conveyor. An article rests on the first portion, with four flanks or the article respectively facing the four lateral closing walls of the blank. At a first folding zone the third and fourth lateral closing walls are folded to cover the third and the fourth flanks of the article, and at a second folding zone the second lateral closing wall and the upper closing wall are folded to cover the article's second flank and its upper face.