A machine for providing cushioning products of varying lengths from a supply of a web material having sequential transverse rows of inflated protrusions. A pair of opposing feed members form a feed nip for moving the web along a path of travel. At least one sensor detects location information for the sequential rows of inflated protrusions as the web travels along the path of travel. A severing device is moveable between (i) an engaged position to separate the web transversely or perforate the web transversely and (ii) a disengaged position. A controller is programmed (i) to receive the location information and (ii) to operatively control the severing device to move it to the engaged position when a selected row is in a determined position relative the severing device.

A machine for processing a web of material into bags includes several sections for processing the web of material into bags. An input section is configured to receive a roll of the web of material, a sealing section is configured to form seals in the web of material, and a winder section configured to wind the bags into rolls of bags may be included. A bander section configured to band each roll of bags may be included. A hem forming section configured to form a hem in the web of material may be included. A draw tape unwind station for unwinding draw tape for bags maybe included. Related methods are further disclosed.

A machine for processing a web of material into bags includes several sections for processing the web of material into bags. An input section is configured to receive a roll of the web of material, a sealing section is configured to form seals in the web of material, and a winder section configured to wind the bags into rolls of bags may be included. A bander section configured to band each roll of bags may be included. A hem forming section configured to form a hem in the web of material may be included. A draw tape unwind station for unwinding draw tape for bags maybe included. Related methods are further disclosed.

A machine for processing a web of material into bags includes several sections for processing the web of material into bags. An input section is configured to receive a roll of the web of material, a sealing section is configured to form seals in the web of material, and a winder section configured to wind the bags into rolls of bags may be included. A bander section configured to band each roll of bags may be included. A hem forming section configured to form a hem in the web of material may be included. A draw tape unwind station for unwinding draw tape for bags may be included. Related methods are further disclosed.

A method of producing flexible polypropylene fabric bags with heat fused seams comprising providing fabric pieces, wherein each fabric piece has a coated side and an uncoated side; positioning fabric pieces so that a coated side of one fabric piece faces a coated side of another fabric piece; selecting an area of fabric to be joined for forming a seam or joint; applying heat to the area to be joined that is less than the melting point of the fabrics, for forming one or more seams or joints and wherein the heat fused seams or joints of a resulting polypropylene bag retains at least 85% of the fabric strength without using sewing machines.

A method and apparatus for making bags or pouches is disclosed. It includes a track, at least two sleds that move on the track, and operating stations mounted on the sleds. The film moves along the track, and the sleds move with the film while performing operations on the film. The system can have the sleds stationary while operating for an intermittent machine, and move to reconfigure when the film is moving. The operating stations include one or more of a sealer, a heater, a cooler, an inserter, a knife, a punch, a perforator, a static charger, and a printer. The track forms a continuous path or is linear. A controller controls the sleds and operating stations. The controller includes an operating time and/or a reconfiguration module. The operating time module is responsive to a user set material thickness or a sensed material thickness.

A welding method heats a surface to be welded of a continuous strip member with a laser beam. The welding method pressurizes the strip member and a continuous film to weld the surface to the film, when or after heating the surface with the laser beam. The welding method preheats the surface before heating the surface with the laser beam. A welding device includes a heat device having an infrared light source disposed to extend along a feed path for the strip member. The heat device is configured to irradiate the surface with infrared light to heat the surface with infrared light. The welding device includes a pressure device configured to pressurize the strip member and the film to weld the surface to the film.

A set of sealing jaws incorporating an adjustable seal area to seal the vertical portion of a bottom gusseted style of package. An adjustable seal surface allows a packaging machine to run different film web widths without the need to change jaws. The sealing jaws to be converted to run bottom gusset packages to pillow packages without the requirement to change jaws.

An ultrasonic system and method for sealing a complex interface, such as a Gable top, having multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. The system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Only one application of the frequency- and phase-synchronized ultrasonic energy is required to hermetically seal all the layers of the interface together.

Apparatus and method of manufacturing open-mouth bags (2), comprising a storage device (3) with a supply (4) of bag film (5), a control device (60) for controlling, a conveying device (6) for conveying the bag film (5) and/or the bag body (16) along a conveying path (7), a welding device (8) with welding means (9, 10) for making a bottom seam (11) in the bag film and a cutting device (12) with a cutting means (13, 14) for separating a predetermined film length (15) of the bag film (5) to form the bag body (16) of an open-mouth bag (2). The control device (60) controls the conveying device (6) so as to cause a relative motion of the bag body (16) and the bag film (5) and a distance (37) between the bag body (16) and the bag film (5) is generated prior to making the bottom seam (11). The control device (60) controls the conveying device (6) and the welding means (9, 10) so that while welding the bottom seam (11) the welding means (9, 10) extend at least up to the bottom end (23) of the bag body (16).