A machine for processing a web of material into bags includes several sections for processing the web of material into bags. An input section is configured to receive a roll of the web of material, a sealing section is configured to form seals in the web of material, and a winder section configured to wind the bags into rolls of bags may be included. A bander section configured to band each roll of bags may be included. A hem forming section configured to form a hem in the web of material may be included. A draw tape unwind station for unwinding draw tape for bags may be included. Related methods are further disclosed.

A system and method of at least partially forming reinforced packages. The method comprises moving a web of material in a downstream direction through a web forming section, at least partially forming at least a bag portion in the web of material during the moving the web of material through the web forming section, forming an attached web by adhering a construct to the bag portion of the web of material, and moving the attached web through a separating station. The moving the attached web can comprise moving the construct with the web of material. The method further can comprise separating the bag portion from a remainder of the web of material to form a bag during the moving the attached web through the separating station, the bag being attached to the construct.

A method and apparatus for making bags or pouches is disclosed. It includes a track, at least two sleds that move on the track, and operating stations mounted on the sleds. The film moves along the track, and the sleds move with the film while performing operations on the film. The system can have the sleds stationary while operating for an intermittent machine, and move to reconfigure when the film is moving. The operating stations include one or more of a sealer, a heater, a cooler, an inserter, a knife, a punch, a perforator, a static charger, and a printer. The track forms a continuous path or is linear. A controller controls the sleds and operating stations. The controller includes an operating time and/or a reconfiguration module. The operating time module is responsive to a user set material thickness or a sensed material thickness.

A first sheet panel is folded along a first fold line, and thereby a first folded part is formed in the first sheet panel. Subsequently, the first folded part is folded back along a second fold line, and thereby a folded-back part is formed in the first sheet panel. A corner cut device cuts a second sheet panel and the folded-back part to form corner cut parts. At this time, the corner cut device prevents the first folded part and a base part of the first sheet panel from being cut.

A method of packaging a series of differently shaped objects. The method includes receiving a first object to be packaged and identifying a first length of a stock packaging material suitable for enclosing the first object. The method continues by creating, with a bag making machine, a first bag from the stock packaging material having approximately the first length, which leads to substantially enclosing the first object in the first bag. Then the method continues by receiving a second object to be packaged, the second object having a shape or size different from the first object. A second length of the stock packaging material suitable for enclosing the second object is identified. The method continues by creating, with the bag making machine, a second bag from the stock packaging material having approximately the second length, followed by substantially enclosing the second object in the second bag.

Apparatus and method of manufacturing open-mouth bags (2), comprising a storage device (3) with a supply (4) of bag film (5), a control device (60) for controlling, a conveying device (6) for conveying the bag film (5) and/or the bag body (16) along a conveying path (7), a welding device (8) with welding means (9, 10) for making a bottom seam (11) in the bag film and a cutting device (12) with a cutting means (13, 14) for separating a predetermined film length (15) of the bag film (5) to form the bag body (16) of an open-mouth bag (2). The control device (60) controls the conveying device (6) so as to cause a relative motion of the bag body (16) and the bag film (5) and a distance (37) between the bag body (16) and the bag film (5) is generated prior to making the bottom seam (11). The control device (60) controls the conveying device (6) and the welding means (9, 10) so that while welding the bottom seam (11) the welding means (9, 10) extend at least up to the bottom end (23) of the bag body (16).

A system includes a film processing module, a processor, and memory. The processor and memory are in communication with the film processing module. The processor is configured to dynamically coordinate movement of the film processing module relative to a moving web of film and to perform a function on the web of film with the film processing module.

An apparatus for welding composite thermoplastic materials comprises a welding member configured to receive the composite thermoplastic materials there at; and a controller for controlling a temperature by which composite thermoplastic materials received at the welding member are heated, the controller being configured to provide a plurality of heating cycles during which the composite thermoplastic materials are welded. There is also a method for welding composite thermoplastic materials, the method comprises receiving the composite thermoplastic materials at a welding zone; and applying a plurality of heating cycles to the composite thermoplastic materials at the welding zone.

A system and method for labeling empty transit bags may include applying labels on bag-forming material in a roll form and then sealing and cutting the bag forming material to form individual bags. The size of the bags can be varied to provide a better fit for goods that are subsequently inserted into the bags. Labeling may be done by pre-printed labels provided in a roll stock, or may be blank labels provided in a roll stock that are printed by a printer of the system. Labeling bags when they are initially formed eliminates the need to manually label bags when they are filled with goods.

A cushioned envelope is formed from a laminated material that includes a cushioning web and a shell web. The outer side of the cushioning web is laminated to the inner side of the shell web. A crimping adhesive is applied to first and second transverse seams of the inner side of the cushioning web. The laminated web material is crimped so that each of the first and second transverse seams on the inner side of the cushioning web is folded in on itself. The folded laminated web material is crimped at the first transverse seam and at the second transverse seam. The crimped laminated web material is cut at a location in the first transverse seam and at a location in the second transverse seam.