One or more implementations of a multi-film thermoplastic structure include a first film having a first appearance in contact with a second film having a second appearance at one or more visually-distinct contact areas. Wherein the one or more visually-distinct contact areas, cause the first film to take on the second appearance of the second film. The visually-distinct contact areas being of a uniform gauge and configured to separate before either of the first film or the second film fails when subjected to peel forces.

A bag machine includes input, drum, and output sections. The drum has at least one seal bar. The sections are mounted to side frames that are single metal plates, not coated after being formed, and/or are comprised of galvanized steel, galvannealed steel, stainless steel or aluminum. The drum has opposing pairs of rotatable zinc plated steel plates. The distance from the seal bars to the drum center responds to the plates rotating. One plate has non-radial (such as curved and/or spiraled) grooves, and the other radial slots, with fixtures having seal bars in the slots and grooves. The winder has a rotatable turret with center and surface wind and center wind only positions. When one collapsible spindle is in the center and surface wind position, another is in the center wind only position. A push off palm mounted in a push off position.

The present invention relates to improvements for reclosable polymeric bags. Disclosed is a polymeric film bag with film made from a blown film extrusion or a cast extrusion process. The bag is formed from a continuous multi-layer web of polymeric film. The bag comprises burn through side seals formed by a rotary drum that forms the sides of the bag and severs the film of the multi-layer film to form individual bags. Interlocking zipper stock is provided to the web and affixed to an upper end of the bag by an adhesive. Further disclosed is a high-speed continuous process and system for manufacturing the reclosable bags.

A pouch machine vertical sealer capable of fusing a pouch film web to form a plurality of spaced vertical seals along a length of the film web to form pouches. The pouch machine vertical sealer includes a sealer wheel rotatable about a vertical axis of rotation and defines a film web path about a periphery of the sealer wheel. The vertical sealer further includes a plurality of vertical sealer land assemblies spaced apart about the periphery of the sealer wheel. Each vertical sealer land assembly includes an impulse heater such that contact between the film web and each impulse heater of the plurality of vertical sealer land assemblies forms the spaced apart vertical seals along the length of the film web.

A system and method of at least partially forming reinforced packages. The method comprises moving a web of material in a downstream direction through a web forming section, at least partially forming at least a bag portion in the web of material during the moving the web of material through the web forming section, forming an attached web by adhering a construct to the bag portion of the web of material, and moving the attached web through a separating station. The moving the attached web can comprise moving the construct with the web of material. The method further can comprise separating the bag portion from a remainder of the web of material to form a bag during the moving the attached web through the separating station, the bag being attached to the construct.

Thermoplastic bags with phased deformation patterns are described. In particular, one or more implementations comprise thermoplastic bags with ring rolling, SELFing, or other deformation patterns phased or aligned relative to the sides of the bags. The phased deformation patterns can allow for reducing or eliminating deformation patterns in areas of the thermoplastic bag in which side seals or other seals are formed. Additionally or alternatively, the phased deformation patterns can provide for zones that provide differing properties (e.g., functional or aesthetic). Such zones can vary aligned along a width of the thermoplastic bag and optionally also vary along a height of the thermoplastic bag. The differing zones can provide the thermoplastic bags with phased deformations that provide leak prevention, liquid containment, and other benefits.

A thermoplastic bag includes duplicative seals. In particular, in one or more implementations, a thermoplastic bag includes a first seal and at least a second seal reinforcing the same area of the thermoplastic bag. For instance, in one or more implementations, the thermoplastic bag includes multiple seals along each side edge or along the hem. If one seal fails, the other seal(s) can remain in place to prevent leaks. Thus, the duplicative seals of the thermoplastic bag can provide reinforced strength and desired aesthetics.

A method of producing a mailer is described. The method includes: placing a first paper on a first unwind cradle, where the first paper includes a first side coated with a heat sealable coating and an uncoated second side; placing a second paper on a second unwind cradle, where the second paper includes a first side coated with the heat sealable coating and an uncoated second side; mating the first paper and the second paper using a heated band roller running in a machine direction, forming a mated paper; folding the mated paper, forming a folded mated paper; and heat sealing, without use of adhesive, the folded mated paper to create a width of the mailer.

One or more implementations of a multi-film thermoplastic bag with a grab zone of contact areas positioned in a high-touch area of the bag. For example, the multi-film thermoplastic bag includes one or more regions of a first film in contact with a second film at one or more contact areas. The grab zone regions of one or more contact areas are located in visible and high-touch areas to provide visual and tactile cues of strength and durability. Moreover, the grab zone regions of one or more contact areas serve to distribute pull and lift forces across a wider area in order to avoid common failures in high-touch areas such as over stretching, punctures, tears, and rips.